• Title/Summary/Keyword: Planetary gear train

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A Study on the Shift Motor Driving System Optimization of 4-WD Power Transformation Device (4-WD 동력전환장치의 변속 모터 구동부 최적화에 관한 연구)

  • Youm, Kwang Wook;Ham, Seong Hun;Oh, Se Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1187-1192
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    • 2013
  • In the case of 4 wheel drive (4-WD) type car, power switching occurs to 4-WD by operating lever or switch that operates power switching device attached in transfer case which can operate motor by electric signal. So if the RPM of motor is high, power switching will not exactly occur and can cause damage to gear in transfer case according to circumstances. So in this study, we applied 2 level of planet gear type motor spindle of motor drive part of a power train. And conducted decelerating to increase torque to switch power safe and accurately. Also, we researched efficiency of gear by designing reduction gear ratio and gear type and by calculating contact stress and bending strength. Based on researched content, we made drive head of power switching device and a reduction module which uses type that uses motor spindle as sun gear and ring gear as cover.

Study of Optimal Design Parameter for Gearbox on Wind Power System (풍력발전시스템용 증속기의 최적화 설계요소에 관한 연구)

  • 이근호;성백주;최용혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.737-741
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    • 2003
  • The wind power system is spotlighted as one of the no-pollution power generation systems. The system uses winds as power source that are rotated the blade and the rotating power from blade generate the electricity power. Gearbox needs to transfer the wind powers that have the high-torque-low-speed characteristics to generator that have the low-torque-high-speed characteristics. Because the wind power system generally locates the remote place like seaside or mountainside and the gearbox installs on the limited and high placed space, the gearbox of the wind power system is required the optimal space design and high reliability. In this paper, the structure of the gearbox is proposed to achieve the optimal space and efficiency by compounding the planetary gear train that has the high power density and parallel type gear train that has the long service life. The design parameters that are affected the service life are studied. The gear ratio and face width are investigated as an affected parameter for design sensitivity of service life.

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Development of Conical Spring-based Jumping Mechanism for a Portable Robot (소형로봇을 위한 원추형 스프링 기반의 도약 메커니즘의 개발)

  • Kim, Byeong-Sang;Lee, Jang-Woon;Kim, Hyun-Jung;Vu, Quy-Hung;Song, Jae-Bok
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1195-1200
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    • 2007
  • It is desirable that the guard robot should be small-sized and light-weighted to increase its portability. In addition, it should be able to overcome a relatively high obstacle to cope with different situations. The jumping robot can reach a higher place more rapidly than other locomotion methods. This research proposes the jumping mechanism based on the conical spring for a small robot. Both the clutch mechanism and conical spring are incorporated into the jumping mechanism. In the clutch mechanism, the spring can be immediately compressed and released by one actuator with the planetary gear train and one-way clutch. The robot equipped with the jumping mechanism can overcome the obstacles which are higher than its height. In this paper, the characteristic of the conical spring for the jumping robot is determined and the small-sized, lightweight jumping mechanism is developed. The validity of the jumping mechanism was verified by various experiments. It is shown that the robot using this mechanism can provide good mobility in the rough terrain.

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DESIGN OF A SINGLE MODE VARIABLE BRIDGE TYPE SPLIT-POWERED CVT WITH AN INNER-SPHERICAL CONTINUOUSLY VARIABLE UNIT

  • Seong, S.H.;Lee, H.W.;Choi, J.H.;Park, N.G.
    • International Journal of Automotive Technology
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    • v.8 no.6
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    • pp.799-806
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    • 2007
  • One method for improving the torque capacity of the CVT is to use a split-powered CVT(SPCVT) to reduce the power transmitted into a continuously variable unit(CVU). A variable bridge SPCVT with two planetary gear units(PGUs), which are composed of a sun gear, a ring gear, and carrier and planetary gears, can minimize the power to the CVU. However, a SPCVT with a conventional CVT should possess a dual mode, which would allow the conventional CVT to be used at high speeds and an additional gear train to be used at low speeds. The inner-spherical CVU(ISCVU) with an inner and outer spherical contact mechanism developed in this study can cover the range from low to high speeds. The rated power and the overall speed ratios were 100 kW and $0.09{\sim}0.36$, respectively. Power efficiency was numerically calculated to be over 90% over the speed ratio range of $0.1{\sim}0.29$. The maximum shear stress at the two contact areas of the rotor pairs, the minimum life and the overall size were estimated to be 700 MPa, 276 kh and $350{\times}350{\times}400mm^3$, respectively. This study shows that an ISCVU and a variable bridge type PGU can realize the SPCVT with a single mode for a vehicle.

Development of the Mechanical Power Monitoring System for Planetary Reduction Motor using Hall Effect Sensor (홀 이펙트 센서를 이용한 유성기어 감속기모터의 동력 모니터링 시스템 개발)

  • 장인훈;오세훈;심귀보
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2004.10a
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    • pp.201-204
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    • 2004
  • 감속기가 사용되어지는 경우 부하의 변동이나 구동부의 상태변화에 따라 모터의 토크, 회전수 등이 변하는데 이러한 값들을 모니터링 하면 부하의 변동이나 구동부를 진단할 수 있다. 본 논문은 유성기어를 이용한 기어드 모터를 제작하고, LCD를 포함하는 간단한 사용자 인터페이스를 통해 전달 Torque, 전달회전수(rpm), 전달동력을 확인할 수 있는 소형의 표시기가 있는 감속기에 관한 것이다. 일반적으로 전달 토크를 측정하는 장비는 크기가 크고 고가이며 계측기를 연결하고 측정하는 과정이 매우 번거로울 뿐만 아니라 지속적인 유지보수가 필요한 단점이 있다. 본 논문에서 제안하는 유성기어를 사용하면 간단히 모터의 토크 및 회전수를 측정할 수 있고 측정값을 표시하는 표시기를 모터에 부착할 수 있다. 측정 및 표시기는 기존 가격에 비해 매우 값싸게 제작할 수 있고 유지보수가 필요 없으며 검출 값을 시스템 제어부에 피드백 시키면 자기진단이 가능해진다. 특히 블루투스를 이용한 무선 통신기능을 부과하면 원격 모니터링이 가능하고 복수 모터유닛의 네트워크 구성이 용이하며 인터넷을 통한 데이터 통신으로의 확장이 가능하다.

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Study on Compactness of Gearbox for Wind Turbine using Flexible Pin (유연핀(Flexible Pin) 적용을 통한 풍력발전용 기어박스 경량화 연구)

  • Lee, Ki-Hun;Lee, Geun-Ho;Park, Young-Jun;Nam, Yong-Yun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.339-342
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    • 2008
  • The gearbox for wind turbine has been increased the size by demanding of bigger power production. The optimal sizing for gearbox is demanded because of limited space on the nacelle. The volume and weight for the gearbox are influenced especially for size of it. Therefore, the purpose of this study investigates the design characteristics using flexible pin of gearbox for minimizing the volume and weight of the gearbox.

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Double Actuator Unit based on the Planetary Gear Train Capable of Position/Force Control (위치/힘 제어가 가능한 유성기어 기반의 더블 액츄에이터 유닛)

  • Kim, Byeong-Sang;Park, Jung-Jun;Song, Jae-Bok;Kim, Hong-Seok
    • The Journal of Korea Robotics Society
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    • v.1 no.1
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    • pp.81-88
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    • 2006
  • Control of a robot manipulator in contact with the environment is usually conducted by the direct feedback control using a force-torque sensor or the indirect impedance control. In these methods, however, the control algorithms become complicated and the performance of position and force control cannot be improved because of the mechanical properties of the passive components. To cope with such problems, redundant actuation has been used to enhance the performance of position control and force control. In this research, a Double Actuator Unit (DAU) is proposed, with which the force control algorithm can be simplified and can make the robot ensure the safety during the external collision. The DAU is composed of two actuators; one controls the position and the other modulates the joint stiffness. Using this unit, it is possible to independently control the position and stiffness. The DAU based on the planetary gears is investigated in this paper. Performance using the DAU is also verified by various experiments. It is shown that the manipulator using this mechanism provides better safety during the impact with the environment by reducing the joint stiffness appropriately on detecting the collision of a manipulator.

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Shift-transient characteristics of an automatic transmission (자동변속기의 변속과도특성 해석)

  • Chang, Hyo-Whan;Jun, Yoon-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.654-662
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    • 1998
  • Shift quality of an automatic transmission in a vehicle is mainly affected by transient pressures in the hydraulic system during shifting. In this study, dynamic modelings of the hydraulic system and the power train of an automatic transmission are made systematically by a bond-graph method. The dynamic characteristics of the line pressures and clutch/brake pressures during shiftings are investigated by simulations and verified by experiments. The effects of clutch/brake pressures on the shift torque are also investigated through driving simulation.

Performance Evaluation of a Washing Machine of Unconstrained Transmission (불구속 동력전달 세탁기의 성능 평가)

  • Kim, Yeong Man;Choi, Woo Chun
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.4
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    • pp.343-351
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    • 2014
  • Washing machines designed to clean laundry have been more widely used at home as they reduce household labor and boost the quality of life. Technological advances and better standards of life increase demand for laundry washing performance. Energy efficiency regulations and consumer demand for the larger trend, washing machine makers should be done in performance studies to reduce power, and water consumption and the load on power transmission devices. In this study, performance of a fully automatic washing machine with unconstrained transmission is analyzed through experiment and CFD simulation. It is found that the interaction between laundry and transmission change the washing behavior and affect washing performance with regard to the degree of freedom. The results obtained in this study can be used in developing new washing machine transmissions and make them more robust.

Shifting Algorithm and Response Characteristics of Torque Split Multi-Pass CVT (토크 분배방식 다경로 CVT의 변속 알고리듬과 응답특성)

  • 성덕환;김현수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.11
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    • pp.2817-2824
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    • 1994
  • A torque split type multi-pass CVT(MPC) system consiting of CVT and planetary gear train with 4 clutches was suggested to overcome the inherent inferior acceleration performance of CVT. Also, a shifting algorithm of MPC was suggested for the two driving modes : (1) power mode and (2) economy mode. By using the shifting algorithm and the MPC vehicle dynamic model, numerical simulations were performed to estimate the performance of the MPC vehicle. Simulation results showed that comparing the performance of the conventional 4-speed automatic transmission, an improvement in acceleration can be obtained by MPC for the power mode and 31% improvement in fuel economy for the economy mode.