• Title/Summary/Keyword: Planetary gear train

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A Study on Mass Reduction of Planetary Gear in Pitch Drive of Medium-sized Wind Turbine (중형 풍력발전기 피치 드라이브의 유성기어 경량화에 관한 연구)

  • Park, Seong-Gyu;Shin, Yoo-In;Kim, Dong-Myoung;Song, Chul-Ki
    • Journal of Power System Engineering
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    • v.21 no.1
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    • pp.5-10
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    • 2017
  • Pitch drive system in wind turbine is composed by the planetary gear system to satisfied its required performance such as long life and light weight for gear train. When the planetary gear system can reduce its volume and weight, the power consumption of the wind turbine can be reduced. In this study, the planetary gear system of the pitch drive system in medium-sized wind turbine is obtained for weight reduction by shape optimization method. And the planetary gear system is verified for their strength by the structural analysis.

Strength and Durability Analysis of the Double Planetary Gears (복합유성기어의 강도 및 내구성 해석)

  • Han, Sung Gil;Shin, Yoo-In;Yoon, Chan Heon;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.28-34
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    • 2014
  • A planetary gear train is more compact and endures greater amounts of transmission power compared to other gear systems. Although planetary gear systems operate in small volumes, they are capable of very high efficiency due to the compact combination of their gears in the planetary gear system. They also have outstanding efficiency of only 3% for power transmission, tantamount to the power loss that occurs in each of the shift stages. Given these advantages, planetary gear systems are used in the driving systems of, which are widely used in automobile transmissions, machine tools, semiconductor equipment, and in other areas in industrial fields. Current structural equipment requires higher efficiency and greater torque levels. According to these needs, we have designed a complex planetary gear system which creates higher levels of torque. In this paper, an evaluation of strength designs for the proposed planetary gear system was conducted to ensure the stability of the gear. In addition, a durability analysis based on Miner's rule was performed using RS B 0095 device.

A Design Method of Gear Trains Using a Genetic Algorithm

  • Chong, Tae-Hyong;Lee, Joung sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.62-70
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    • 2000
  • The design of gear train is a kind of mixed problems which have to determine various types of design variables; i,e., continuous, discrete, and integer variables. Therefore, the most common practice of optimum design using the derivative of objective function has difficulty in solving those kinds of problems and the optimum solution also depends on initial guess because there are many sophisticated constrains. In this study, the Genetic Algorithm is introduced for the optimum design of gear trains to solve such problems and we propose a genetic algorithm based gear design system. This system is applied for the geometrical volume(size) minimization problem of the two-stage gear train and the simple planetary gear train to show that genetic algorithm is better than the conventional algorithm solving the problems that have continuous, discrete, and integer variables. In this system, each design factor such as strength, durability, interference, contact ratio, etc. is considered on the basis of AGMA standards to satisfy the required design specification and the performance with minimizing the geometrical volume(size) of gear trains

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An Experimental Study on the Dynamic Characteristics of a Planetary Gear Train in the Low Speed Region (유성치차열의 저속영역에서의 동특성에 관한 실험적 연구)

  • Lee, J. H.;Cheon, G. J.;Kim, J. H.;Kim, C.;Han, D. C.;Myung, J. H.;Jeong, T. H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.121-129
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    • 1997
  • Gear train system test rig of power circulating type was fabricated, and systematic experiment for measuring dynamic characteristics of the planetary gear trains in the low speed region has been carried out using the test rig. The measured parameters are fillet strains of the sun gear and ring gear, carrier displacements, torques of the input and output shafts. The results are as follows : i) Even though the loading torque is constant, torque variation has been observed on the input and output hafts, ii) The variation of the torque has two frequency components, i.e. lower one of the input shaft rotation and higher one of the two teeth meshing, iii) The variation of the fillet strains shows the same tendency as that of the torque, iv) The loci of the carrier depend on the torque and rotational speed.

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Performance Characteristics of Hydro-mechanical Transmission and Design Parameters for Type Selection (정유압-기계식 변속기의 성능 특성과 형식 선정을 위한 설계 변수)

  • Sim, Dong-Guk;Kim, Kyeong-Uk;Han, Jung-Soo
    • Journal of Biosystems Engineering
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    • v.36 no.6
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    • pp.422-433
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    • 2011
  • Market demand for hydro-mechanical transmission (HMT) for agricultural tractors has increased recently. To select a type of HMT satisfying design conditions, performance characteristics of 12 HMT types must be understood. This study was conducted to provide tractor engineers with a guideline to select the most appropriate HMT type for their design requirements. Characteristics on speed reduction ratio, power transmission efficiency, power regeneration, lock-up angular velocity, output torque ratio and torque ratio of planetary gear train axis of the 12 HMT types were investigated and presented as either formula or graphical forms. A guideline to select proper HMT type was also presented using 2 parameter: lock-up angular velocity (${\omega}_L$) and torque ratio of the planetary gear train axis. In addition, effect of gear ratio of the planetary gear train on the power transmission efficiency was investigated and a guideline to select the best gear ratio was also presented.

Development of a Design and Analysis Program for Automatic Transmission Applications to Consider the Planetary Gear Noise and Its Adaptation (자동변속기 유성기어 소음을 고려한 시스템 분석용 프로그램 개발 및 적용에 관한 연구)

  • Lee, Hyun Ku;Lee, Sang Hwa;Kim, Moo Suk;Hong, Sa Man;Kim, Si Woong;Yoo, Dong Kyu;Kwon, Hyun Sik;Kahraman, Ahmet
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.7
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    • pp.487-495
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    • 2015
  • A generalized special program called planetary transmission analysis(here in after PTA) is developed to improve planetary gear noise in automatic transmission. PTA is capable of analyzing any typical one-degree-of-freedom automatic transmission gear train containing any number of simple, compound or complex-compound planetary gear sets. The kinematics module in PTA can compute the rotational speeds of gears and carriers and calculate the order frequencies to predict the planetary noise components. The power flow analysis module performs a complete static force analysis providing forces, moments, or torques of gears, bearings, clutches and connections. Based on the given type and number of planetary gear sets, the search algorithm determines all possible kinematic configurations and gear tooth combinations in a required set of gear ratios, while eliminating whole kinematic redundancies and unfavorable clutching sequences. By using PTA program, planetary internal speeds of new developed automatic transmission are early obtained; therefore, possibility of the noise problem could be predicted in early design stage. As implementing PTA in planetary gear NVH development procedure, planetary gear noise was successfully reduced by 10 dBA.

Vibration characteristics of power differential gear train for 2.5MW wind turbine (2.5MW 풍력발전기 동력분기식 기어트레인의 진동특성)

  • Kim, Jung Su;Park, No Gill;Lee, Hyoung Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.3
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    • pp.253-261
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    • 2014
  • In this paper, vibration analysis of power differential gear train for 2.5MW wind turbine system is analyzed. which system is composed of two planetary gear set, one helical gear set and main shaft that connected by flange. Planetary gear set, helical gear set, main shaft are modeled in MASTA program and housing, torque arm, carrier, flange components are modeling by finite element method. Each models are combined by component mode superposition. To analysis of natural vibration characteristic about 2.5MW wind turbine gear train was performed and check about critical speed with wind load, mass unbalance, angle misalignment excitation frequency.

A Study on the Improvement of Transmission Error and Tooth Load Distribution using Micro-geometry of Compound Planetary Gear Reducer for Tractor Final Driving Shaft (트랙터 최종구동축용 복합유성기어 방식 감속기의 Micro-geometry를 이용한 전달 오차 및 치면 하중 분포 개선에 관한 연구)

  • Lee, Nam Gyu;Kim, Yong Joo;Kim, Wan Soo;Kim, Yeon Soo;Kim, Taek Jin;Baek, Seung Min;Choi, Yong;Kim, Young Keun;Choi, Il Su
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.1-12
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    • 2020
  • This study was to develop a simulation model of a compound planetary gear reducer for the final driving shaft using a gear analysis software (KISSsoft, Version 2017, KISSsoft AG, Switzerland). The aim of this study is to analyze transmission error and the tooth load distribution through micro-geometry using the simulation model. The tip and root relief were modified with Micro-geometry in the profile direction, and crowning was modified with Micro-geometry in the lead direction. The transmission error was analyzed using the PPTE (Peak to Peak Transmission Error) value, and the tooth load distribution was analyzed for the concentrated stress on the tooth surface. As a result of modifying tip and relief in the profile direction, the transmission error was reduced up to 40.7%. In the case of modifying crowning in the lead direction, the tooth load was more evenly distributed than before and decreased the stress on the tooth surface. After modifying the profile direction for the 1st and 2nd planetary gear train, the bending and contact safety factors were increased by 31.7% and 17%, and 18.3% and 12.5% respectively. Moreover, the bending and safety factors after modifying lead direction were increased by 59.5% and 32.7%, respectively for the 1st planetary gear train, and 59.6% and 43.6%, respectively for the 2nd planetary gear train. In future studies, the optimal design of a compound planetary gear reducer for the final driving shaft is needed considering both the transmission error and tooth load distribution.

Development of A transmission for High-Speed Ship (고속 선박용 변속장치 개발)

  • Kim, In-Hwan;Lee, Hyoung-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.8
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    • pp.843-852
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    • 2006
  • Vibration/noise analysis as well as strength of planetary gear train are considered in order to develop a transmission for a high-speed ship. The vibration model of a gear pair is developed with considering the elastic deformation of the active teeth and the body to be a rigid. Excitation forces of the transmission system are considered as the mass unbalance of the rotors. misalignment and a function of gear transmission error which comes from the modified tooth surface. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors. misalignment and the transmitted errors of the gearing are considered shows that, at the operating speed, there are not the critical speed.

Steady State Performance Analysis of the Multi-mode Power Transmission Systems Equipped on Passenger Car (승용차용 다중모드 동력 전달 시스템의 정상상태 성능분석)

  • Lim, Won-Sik;Park, Yun-Kyoung;Park, Sung-Cheon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.364-371
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    • 2013
  • Because of the increases in international oil prices and the level of global warming, the automotive industry has much interest in developing green cars with high fuel efficiencies. In addition, researchers in Korea are actively responding to high oil prices and $CO_2$ emission regulations in many ways. One example is, the multi-mode hybrid system, which is being studied to improve its performance. Because a multi-mode hybrid system is able to overcome the weaknesses of a system that uses simple planetary gears, excellent fuel efficiency and driving performances are the key features of the system. This paper analyzes the driving performance of the power-train system of GM-2MT70, which consists of one engine, two electric motors, one simple planetary gear, one double planetary gear, two clutches, and two brakes. The driving performance of the system's steady state is analyzed using performance modeling. The dynamic performance is analyzed using Matlab Simulink.