• Title/Summary/Keyword: Planetary gear ratio

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Gear ratio in planetary gear system (유성치차장치의 변속비)

  • 유병철
    • Journal of the korean Society of Automotive Engineers
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    • v.3 no.2
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    • pp.1-9
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    • 1981
  • 자동차가 실용화된 이래 성능을 더욱 향상시키고 그 조작을 더욱 간편하게 하기 위하여 각종의 개량 개발이 거듭되고 가지가지의 신안이 이루어져서 오늘날 자동차 각부의 기구를 살펴볼 때 그 정교함에 놀라지 않을 수 없는 흥미있는 것들이 많다. 그 중의 하나로 자동변속기를 들수 있다. 자동변속기에도 여러가지의 종류가 있으나 오늘날 그 대종을 이루고 있는 것은 유체클러치 또는 토오크 컨버어터와 압력에 의해서 자동조작되는 유성치차장치의 조합으로 구성된 것이다. 그러므로 이들 자동변속기의 기능을 알기 위해서는 유성치차장치의 변속기구에 대한 이해가 필수적이나, 이에대한 상세한 설명이 나와있는 문헌이 국내외적으로 드물어서 이 분야에 관심 있는 사람들이 많은 어려움을 겪을 것으로 생각되어, 이하 이에 대한 해설을 해보려고 한다.

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DEVELOPMENT OF AN ACTIVE FRONT STEERING SYSTEM

  • Kim, S.J.;Kwak, B.H.;Chung, S.J.;Kim, J.G.
    • International Journal of Automotive Technology
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    • v.7 no.3
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    • pp.315-320
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    • 2006
  • We have developed an active front steering system(AFS) with a planetary gear train, which can vary the steering gear ratio according to the vehicle speed and improve vehicle stability by superimposing steering angle. We conducted vehicle tests showing that co-operated control of AFS with ESP can improve vehicle stability by direct control of tire slip angle and that steering reaction torque during AFS intervention can be compensated by torque compensation using electric power steering.

Gear Strength Evaluation of Electric Axle for Construction Machinery using Simulation Model (Simulation Model을 이용한 건설기계용 전동식 액슬의 기어 강도 평가)

  • Han, Hyun-Woo;Park, Young-Jun;Lee, Ki-Hun;Oh, Joo-Young;Kim, Jeong-Gil
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.44-53
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    • 2021
  • As environmental issues have emerged worldwide, emission gas regulations have been strengthened. In the construction machinery sector, studies have been actively conducted to utilize the power source of electric motors owing to the increasing demand for zero emissions. In this study, the gear specifications of an electric axle for construction machinery were selected by considering the specifications of the motor, gear tooth contact pattern, and face load factor. The gear strength evaluation was performed at the system level using the simulation model. The bending and contact strength of the spiral bevel gears and the bending strength of the planetary gear set showed a safety factor of 1 or more. However, the contact strength of the planetary gear set showed a safety factor of 0.92. Conservative results were derived by performing the analysis under the rated load condition of the motor. However, the ratio of the equivalent torque to the rated torque of the motor was 45% or less, hence, it was determined that no difficulties should arise regarding the durability of the axle.

A Study on the Practicability of A Power Splitted Continuously Variable Transmission with Single Mode (단일 모드를 갖는 동력분기식 무단변속기의 실용성에 관한 연구)

  • Seong, Sang-Hoon;Park, No-Gill;Lee, Hyoung-Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.1
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    • pp.34-43
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    • 2007
  • As a method to improve the poor torque capacity on the continuously variable transmission(CVT), power splitted devices(PSD) reducing the power entering into the transmission has been considered. But this kind of PSD requires for the variator to be a large coverage of the speed ratio (CSR) Since the CSRs of the well-known push belt or the toroidal ones are not enough large, the power splitted CVTs (PSCVTs) using them should be made with multiple modes. inevitably adding the do9 clutches and the associated accessories. In this paper a PSCVT with single mode is conceptually designed A new continuously variable unit (CVU) consisting of the paired inner and outer spherical rotors is used. The CVU has large CSR and excellent compactness. As a PSD. a variable bridge (VB) using the Planetary gear units (PGUs) is considered because it has an upper bound on the power ratio. An optimal design to minimize the effective efficiency of the PSCVT is carried out. Through the performance analysis on the designed model, good expectation on the practicability in the heavy vehicle system is shown.

DESIGN OF A SINGLE MODE VARIABLE BRIDGE TYPE SPLIT-POWERED CVT WITH AN INNER-SPHERICAL CONTINUOUSLY VARIABLE UNIT

  • Seong, S.H.;Lee, H.W.;Choi, J.H.;Park, N.G.
    • International Journal of Automotive Technology
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    • v.8 no.6
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    • pp.799-806
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    • 2007
  • One method for improving the torque capacity of the CVT is to use a split-powered CVT(SPCVT) to reduce the power transmitted into a continuously variable unit(CVU). A variable bridge SPCVT with two planetary gear units(PGUs), which are composed of a sun gear, a ring gear, and carrier and planetary gears, can minimize the power to the CVU. However, a SPCVT with a conventional CVT should possess a dual mode, which would allow the conventional CVT to be used at high speeds and an additional gear train to be used at low speeds. The inner-spherical CVU(ISCVU) with an inner and outer spherical contact mechanism developed in this study can cover the range from low to high speeds. The rated power and the overall speed ratios were 100 kW and $0.09{\sim}0.36$, respectively. Power efficiency was numerically calculated to be over 90% over the speed ratio range of $0.1{\sim}0.29$. The maximum shear stress at the two contact areas of the rotor pairs, the minimum life and the overall size were estimated to be 700 MPa, 276 kh and $350{\times}350{\times}400mm^3$, respectively. This study shows that an ISCVU and a variable bridge type PGU can realize the SPCVT with a single mode for a vehicle.

A Study on the Shift Motor Driving System Optimization of 4-WD Power Transformation Device (4-WD 동력전환장치의 변속 모터 구동부 최적화에 관한 연구)

  • Youm, Kwang Wook;Ham, Seong Hun;Oh, Se Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1187-1192
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    • 2013
  • In the case of 4 wheel drive (4-WD) type car, power switching occurs to 4-WD by operating lever or switch that operates power switching device attached in transfer case which can operate motor by electric signal. So if the RPM of motor is high, power switching will not exactly occur and can cause damage to gear in transfer case according to circumstances. So in this study, we applied 2 level of planet gear type motor spindle of motor drive part of a power train. And conducted decelerating to increase torque to switch power safe and accurately. Also, we researched efficiency of gear by designing reduction gear ratio and gear type and by calculating contact stress and bending strength. Based on researched content, we made drive head of power switching device and a reduction module which uses type that uses motor spindle as sun gear and ring gear as cover.

Design of electric skateboard with gearbox (기어박스가 장착된 전동 스케이트보드 설계)

  • Sang-Hyun Kim
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.5
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    • pp.687-692
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    • 2024
  • Recently, electric skateboards have been used as a means of personal transportation due to their convenience and simplicity of operation, but the conventional skateboards driven by timing belts or hub motors have disadvantages such as low driving torque, high current and vibration. Therefore, in this paper, we propose a new type of electric skateboard that can run at high speeds for long periods of time so that it can be used as a auxiliary means of transportation. The planetary gear and motor unit are combined and installed inside one drive wheel, and power is supplied to the wheel through the integrated driving unit to prevent high currents and enable high-speed driving. First, the allowable current and running speed of the electric skateboard were set for efficient personal transportation and the appropriate reduction ratio, modules, and planetary gear dimensions were determined by comparing the torque required for the wheel axis and the maximum output torque of the motor. Additionally, an appropriate suspension device was added to reduce driving vibration for user convenience, and the feasibility of the proposed in-wheel gearbox was experimentally verified through fabrication.

Dynamic Response Analysis of 2.5MW Wind Turbine Gearbox with Flexible Pins (유연핀을 적용한 2.5MW급 풍력발전기용 기어박스의 동응답 해석)

  • Cho, Jin-Rae;Jeong, Ki-Yong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.37-44
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    • 2016
  • This study is concerned with the numerical investigation of dynamic characteristics of 2.5MW-class wind turbine gearbox in which the misalignment improvement of plenary gear shafts by the flexible pins and the dynamic impact response are analyzed by the finite element method. The tooth contact between gears is modelled using the line element having the equivalent tooth stiffness and the contact ratio to accurately and effectively reflect the load transmission in the internal complex gear system. The equivalent tooth stiffness is calculated by utilizing the tooth deformation analysis and the impulse torque is applied to the input shaft for the dynamics response characteristic analysis. Through the numerical experiments, the equivalent tooth stiffness model was validated and the misalignment improvement of planetary gear shafts was confirmed from the comparison with the cases of fixed shafts at one and both ends.

Development of Toroidal Type Continuously Variable-Speed Transmission for Agricultural Tractor(1): Transmission Mechanism (트랙터용 토로이달식 무단변속기 개발(1): 변속기 메커니즘)

  • 김의한;이재천
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.3
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    • pp.218-226
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    • 2002
  • This study was carried out to develop continuously variable-speed transmission(CVT) fur an agricultural tractor. The full-toroidal variator mechanism with flour discs and six rollers was utilized as a device fur changing speed ratio continuously. In system layout design, the sizes of the roller cylinders and the end-load cylinder, which were critical factors for controlling the variator, were designed. The planetary gear unit and six pairs of the gear assemblies were designed to establish the maximum speed of the vehicle at 30 ㎞/hr. In addition, the hydraulic clutch, the silent chain, the hydraulic manifold and the electronic controller were designed. Based on the design, a prototype CVT was developed and tested. Test results show that the CVT developed in this study could successfully provide variable speed of the tractor.

Study of Optimal Design Parameter for Gearbox on Wind Power System (풍력발전시스템용 증속기의 최적화 설계요소에 관한 연구)

  • 이근호;성백주;최용혁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.737-741
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    • 2003
  • The wind power system is spotlighted as one of the no-pollution power generation systems. The system uses winds as power source that are rotated the blade and the rotating power from blade generate the electricity power. Gearbox needs to transfer the wind powers that have the high-torque-low-speed characteristics to generator that have the low-torque-high-speed characteristics. Because the wind power system generally locates the remote place like seaside or mountainside and the gearbox installs on the limited and high placed space, the gearbox of the wind power system is required the optimal space design and high reliability. In this paper, the structure of the gearbox is proposed to achieve the optimal space and efficiency by compounding the planetary gear train that has the high power density and parallel type gear train that has the long service life. The design parameters that are affected the service life are studied. The gear ratio and face width are investigated as an affected parameter for design sensitivity of service life.

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