• Title/Summary/Keyword: Pitting Resistance

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Welding Process Development for Pitting Resistance Improvement on Super Duplex STS welds (슈퍼 듀플렉스STS 용접부의 내공식성 향상을 위한 용접공정 개발)

  • Byun, Jae-Gyu;Jun, Jae-Ho;Kim, Seung-Won;Lee, Jae-Hyeong;Ahn, Soon-Tae;Park, Cheol-Gyu;Jang, Jong-Hun;Jung, Byong-Ho;Cho, Sang-Myung
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2012.06a
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    • pp.173-173
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    • 2012
  • Duplex STS는 응력부식 저항이 큰 페라이트상과 우수한 내식성을 제공하는 오스테나이트상이 미세하게 1:1로 결합하여 강도가 오스테나이트 STS 보다 최소 1.7배 이상 높을 뿐 아니라 공식(pitting)과 응력부식 저항성이 우수해 최근에 주목받고 있는 고내식 고강도 재료이다. STS의 내식성을 평가하는 여러 지수 중 Pitting에 대한 내식성을 평가하는 지수로서 PREN (Pitting Resistance Equivalent Number)이 있다. PREN =%Cr + 3.3%(Mo + 0.5%W) + 16%N PREN이 30 이상이면 해안지역에서 사용가능하나, PREN이 40 이상인 경우에는 원자력발전소, 탈황 설비, 해수설비 및 화학Plant 등 고내식 환경에서 주로 사용가능하다. PREN이 40 이상인 Super Duplex STS은 다량의 Mo와 N을 첨가하여 만든 제품으로, 최근 10여 년 동안 해수 냉각 설비, 해수 담수화 설비, 탈황 설비, 석유화학 설비 및 원전용 CASK 등의 다양한 분야에 그 사용량이 꾸준히 증가하고 있는 상황이다. 본 연구에서는 Super Duplex STS의 TIG용접에서 실드가스 중의 $N_2$의 첨가가 PREN에 미치는 영향을 검토하였다. 실드가스 중 $N_2$가 용접금속으로 침입하는 메커니즘을 규명하고, 용접조건 변화에 따른 용접금속 내 N의 함량을 측정하여 PREN을 계산하고, 용접금속의 기계적 특성과 미세조직을 검토하였다.

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The Effect of Grain Size on the Corrosion Resistance of 429EM Steel (429EM 강의 내식성에 미치는 결정립 크기의 영향)

  • Jung, Byong-Ho;Ahn, Yong-Sik
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.2
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    • pp.90-95
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    • 2010
  • The effects of grain size on the corrosion resistance of 429EM ferritic stainless steels for automobile exhaust system were investigated. Using specimens held at maximum service temperature of $950^{\circ}C$ for 10~70 hours, electrochemical polarization tests were conducted. While corrosion current density, $I_{corr}$, was influenced little by grain size, pitting potential, $E_p$, was increased with an increase of grain size. Sensitizaton at grain boundary occurred when the specimen were held at $950^{\circ}C$ for above 50 hours because of the dissolution of precipitates and grain coarsening.

The Anodicc PolarizationBehavior of Fe-Cr-Ni-W alloy in 1N HCI Solution (1N 염산 용액에서 Fe-Cr-Ni-W 합금의 양분극 거동에 관한 연구)

  • 윤재돈;강성군
    • Journal of Surface Science and Engineering
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    • v.21 no.4
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    • pp.176-182
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    • 1988
  • Effects of Cr, Ni and W on the anodic polarization behavior were investigated for Fe-Cr-Ni-W alloys in deaerated 1N HCI solution. Surface films formed on the polarization were analysed using AES, SEM and EDAX. A higerconcentration of tungten was found in the surface oxide film compared to the matrix. It played an importanet role on incresing the stability of the passive film. The presence of an adequate amount of Cr was essential to increase the pitting resistance of the alloys in acid chloride media. Under 12 wt%cr,alloys containing 6wt%W did not exhidit any passivity at all. The main role of Ni was to control the microstructure rather than to modify the corrosion resistance. In 23 cr-14Ni-^W alloy, the duplex microstructure of ferrite($\delta$-phase) in an austenic matrix was developed. The reson why proferred pitting appeared in austenite and ferrite/austenite interface was that ferrite had more amount of Cr and W than austenite.

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Influence of Super Carburization on the Roller Pitting Fatigue Life of 0.16C-0.60Si-2.00Cr-0.34Mo Steel (0.16C-0.60Si-2.00Cr-0.34Mo강의 피팅강도에 미치는 고탄소 침탄의 영향)

  • Shin, Jung-Ho;Lee, Woon-Jae;Kim, Young-Pyo;Ko, In-Yong
    • Korean Journal of Metals and Materials
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    • v.50 no.7
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    • pp.517-522
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    • 2012
  • In this study, a super carburizing treatment was applied to improve roller pitting fatigue life. It produced excellent properties of surface hardness and temper softening resistance by forming precipitation of fine and spherodized carbides on a tempered marstensite matrix through the repeated process of carburization and diffusion after high temperature carburizing step 1. The cycle II performed two times carburizing/diffusion cycle (process) after super carburization at $1,000^{\circ}C$ had fine and spherodized carbides to subsurface $200{\mu}m$. In this case, the carbide was $(Fe,Cr)_3C$ and there was not any massive carbides. In the case of Cycle II, the roller pitting fatigue life had a 6.15 million cycles. It was improved 48% compared to normal gas carburizing treatment.

Electrochemical Corrosion Damage Characteristics of Austenite Stainless Steel and Nickel Alloy with Various Seawater Concentrations (오스테나이트계 스테인리스강과 니켈합금의 해수 농도 변화에 따른 전기화학적 부식 손상 특성)

  • Heo, Ho-Seong;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.20 no.5
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    • pp.281-288
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    • 2021
  • Due to advancement of the industry, operation of a device in a harsh environment is increasing. Especially, the marine environment contains Cl- ions which causes localized corrosion such as pitting and crevice corrosion of stainless steel and various metals. In this study, electrochemical corrosion behaviors of austenitic stainless steel (STS 316L) and nickel alloy (Inconel 600) with different seawater concentrations (fresh water, seawater, mixed water) were investigated. The STS 316L and Inconel 600 were etched in 10% oxalic acid and composed of an austenitic phase. Results of Tafel analysis in seawater showed that STS 316L and Inconel 600 presented the highest corrosion current densities of 7.75 × 10-4 mA/cm2 and 1.11 × 10-4 mA/cm2 and the most negative pitting potentials of 0.94 V and 1.06 V, respectively. The maximum damage depths and surface damage ratio by pitting corrosion increased with chloride concentration. The STS 316L had higher PREN than Inconel 600. However, the surface damage and weight loss of Inconel 600 were superior to STS 316L. It was difficult to compare the pitting resistance of STS 316L based on Fe and Inconel 600 based on Ni with PREN simply.

Corrosion resistance assessment of nickel-titanium endodontic files with and without heat treatment

  • Tatiana Dias Costa;Elison da Fonseca e Silva;Paula Liparini Caetano ;Marcio Jose da Silva Campos ;Leandro Marques Resende ;Andre Guimaraes Machado;Antonio Marcio Resende do, Carmo
    • Restorative Dentistry and Endodontics
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    • v.46 no.1
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    • pp.6.1-6.10
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    • 2021
  • Objectives: The aim of this study was to evaluate the corrosion resistance of heat-treated (Reciproc and WaveOne) and non-heat-treated (ProTaper and Mtwo) superelastic nickel-titanium endodontic files when immersed in a 5.25% sodium hypochlorite solution. Materials and Methods: Anodic polarization curves were obtained with potential sweeps that began at the open circuit potential or corrosion potential (Ecorr). The pitting potential (Epit) was identified on the anodic polarization curve as the potential at which a sudden increase in current was observed. The micromorphology of the 28 tested files was analyzed before and after the electrochemical assay using scanning electron microscope (SEM). The data were analyzed using 1-way analysis of variance with the post hoc Bonferroni test (for Ecorr) and the Student t-test for independent samples (for Epit). Results: The mean Ecorr values were 0.506 V for ProTaper, 0.348 V for Mtwo, 0.542 V for Reciproc, and 0.321 V for WaveOne files. Only WaveOne and Protaper files exhibited pitting corrosion, with Epit values of 0.879 V and 0.904 V, respectively. On the SEM images of the ProTaper and WaveOne files, cavities suggestive of pitting corrosion were detected. Conclusions: Signs of corrosion were observed in both heat-treated and non-heat-treated files. Of the evaluated files, WaveOne (a heat-treated file) and ProTaper (a non-heat-treated file) exhibited the lowest corrosion resistance.

Investigation on Cavitation-Erosion Damage with the Cavitation Amplitude of Al Alloy Materials in Seawater (해수 내 다양한 알루미늄 선박용 재료의 캐비테이션 진폭에 따른 캐비테이션-침식 손상 연구)

  • Yang, Ye-Jin;Kim, Seong-Jong
    • Corrosion Science and Technology
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    • v.19 no.5
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    • pp.250-258
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    • 2020
  • Recently, 5000 series and 6000 series Al alloys have been used as hull materials for small and medium-sized ships because of their excellent weldability, corrosion resistance, and durability in marine environments. Al ships can navigate at high speed due to their light weight. However, cavitation-erosion problems cause reducing durability of Al ship at high speed. In this investigation, 5052-O, 5083-H321, and 6061-T6 Al alloy materials were used to evaluate the damage characteristics with amplitude (cavitation strength). As a result of the electrochemical experiments, the corrosion current density and corrosion potential of 6061-T6 in seawater were 8.52 × 10-7 A/㎠ and -0.771 V, respectively, presenting the best corrosion resistance. The cavitation-erosion experiment showed that 5052-O had the lowest hardness value and cavitation-erosion resistance. 5052-O also had a very short incubation period. As the experiment progressed for 5052-O, pitting formed and grew in a short time, and was observed as severe cavitation-erosion damage that eliminated in large quantities. Among the three specimens, 5083-H321 presented the highest hardness value and the damage rate was the smallest after the initiation of pitting.

Influence of neutron irradiation and ageing on behavior of SAV-1 reactor alloy

  • Tsay, K.V.;Rofman, O.V.;Kudryashov, V.V.;Yarovchuk, A.V.;Maksimkin, O.P.
    • Nuclear Engineering and Technology
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    • v.53 no.10
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    • pp.3398-3405
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    • 2021
  • This study observed the effect of neutron irradiation and ageing on the microstructure, hardness, and corrosion resistance of SAV-1 (Al-Mg-Si) alloy. The investigated material was irradiated with neutrons to fluences of 1021-1026 n/m2 in the WWR-K research reactor and kept in dry storage. Long-term irradiation led to an increase in hardness of the alloy and a deterioration of pitting corrosion resistance. Post-irradiation ageing for 1 h at 100-300 ℃ resulted in a decrease in microhardness of the irradiated SAV-1. The effect of post-irradiation ageing on pitting corrosion was made clear through the formation of Guinier-Preston zones and secondary precipitates in the Al matrix. Ageing at 250 ℃ corresponded to the development of stable microstructure and the highest corrosion resistance for the irradiated samples. Mg2Si, Si, and needle-shaped β" precipitates were formed in SAV-1 alloy that was irradiated with low fluences. β" and clusters of rod-shaped B-type precipitates were observed in highly irradiated samples. The precipitates were similar to those seen in non-irradiated pseudo-binary Al-Mg2Si alloys with Si excess.