• 한국융합학회논문지
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• 제11권7호
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• pp.163-167
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• 2020

본 연구에서는 피스톤 헤드의 형상별 열응력해석을 진행하여 내구성이 있는 피스톤의 형상을 고찰하기 위한 연구를 진행하였다. 그 결과로서는 온도가 가해지는 부분에서부터 거리가 멀수록 낮은 온도를 볼 수 있다. 피스톤 헤드의 형상에 따라 열을 받는 면적이 다르기 때문에 피스톤 기둥 부분과 스커트부에 영향을 끼치게 된 점을 볼 수 있었다. 본 연구에서는 세 모델이 동일하게 피스톤 헤드의 중심부에서 가장 적은 응력이 나오는 것을 알 수 있었다. Model A는 다른 두 모델에 비해 항복이 발생하는 응력이 가장 작은 것을 알 수 있었다. Model B는 접시형 피스톤헤드로서 피스톤 헤드부가 오목한 형상으로 되어 있어 피스톤 헤드 중심부에서는 주변 부분에 영향을 가장 덜 끼치는 모델임을 알 수 있었다. Model C는 항복이 발생하게 되는 응력이 가장 크게 보였다. 또한 본 연구결과는 내구성이 있는 피스톤의 형상 설계에 유용하게 적용할 수 있다고 사료된다. 피스톤 헤드의 형상에 따른 열응력 해석을 적용함으로서, 본 연구가 미적인 융합에 부합된다고 사료된다.

• 한국산학기술학회논문지
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• 제19권11호
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• pp.536-540
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• 2018

엔진의 성능이 향상될수록 엔진 내부에서 연소되는 연료의 양이 증가하고 그에 따라 엔진의 온도는 증가하게 된다. 특히 피스톤 헤드의 경우 냉각이 어려우므로 피스톤 헤드의 온도가 높아지게 된다. 그러나 피스톤 헤드의 온도가 너무 높게 되면 피스톤 헤드 표면에서 이상 연소가 발생하기 쉬워 토크 저하 및 엔진 파손과 같은 결과를 가져온다. 피스톤 헤드의 온도를 낮게 하기 위하여 오일을 피스톤 헤드 하단부로 분사하는 오일 제트가 사용되는데, 본 연구에서는 오일 제트에 의한 피스톤 헤드 냉각 효과를 확인하기 위하여 템플러그를 사용하여 엔진 작동시 피스톤 헤드의 온도를 측정하였다. 템플러그는 일종의 센서로 피스톤 헤드의 온도에 따라 템플러그의 경도가 변화하여 변화된 경도를 이용하여 피스톤 헤드의 온도를 측정한다. 템플러그를 사용하여 피스톤 헤드의 최고 온도를 오일 제트가 없는 상태와 설치된 상태에서 측정하였다. 오일 제트가 설치됨에 따라 피스톤 헤드의 온도는 변화되었다. 최고 온도 부위가 중앙부위에서 전후부위로 변경되었다. 또한 피스톤 헤드 내에서 온도 편차가 감소하여 좀 더 균일한 피스톤 헤드 온도 분포를 얻을 수 있었다.

• 한국자동차공학회논문집
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• 제6권6호
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• pp.267-275
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• 1998

In this study, the instantaneous heat flux measurement probe and the linkage system for the measurement of the instantaneous temperature and heat flux of the DI mono cylinder diesel engine were developed, and these were proved to have a good reliability and sensibility. A 3-D FEM model which consist of full piston to accommodate the eccentric bowl in the piston head, was applied for the analysis of the thermal stress and the temperature distribution. The mean heat flux on the piston head was used as boundary condition for the analysis of piston. The analysis showed that thermal stress concentrate on the bowl and inner surface of pin hall.

• 한국수소및신에너지학회논문집
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• 제24권4호
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• pp.302-310
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• 2013

As an initial step to develop a liquid hydrogen pump of piston type operated under cryogenic and high pressure, leakage and piston head shape for the piston pump were discussed with temperature and pressure. As the results, the leakage depended on correlation among density, viscosity, clearance area by the low temperature. In order to reduce the leakage, it was found that the air-tightness can be improved by minimizing contact surface between piston and cylinder, and also increasing pressure in-cylinder can reduce piston clearance. Among the proposed piston shapes, D type piston shape had the most air-tightness. D type piston had smaller contact surface than other piston shape and easier expansion of cup shape by pressure. The leakage of D type piston shape was found about 7%, compared with A type piston shape. But it was required that analyze about vapor lock by friction and wear resistance.

• Journal of Advanced Marine Engineering and Technology
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• 제28권5호
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• pp.762-772
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• 2004

Fatigue life of a Piston for large liquid Petroleum liquid injection(LPLi) bus engines is analyzed considering effects of cooling condition parameters : temperature of cooling water, and heat transfer coefficients at oil gallery and bottom surface of piston head. Temperature of the piston is analyzed with varying cooling conditions Stresses of the piston from two load cases of pressure loading. and pressure and thermal loading are analyzed Fatigue life under repeated peak pressure and thermal cycle is analyzed by the strain-life theory. For the two load cases, required loading cycles for engine life are defined, and loading cycles to failure and partial damages are calculated. Based on the resulting accumulated fatigue usage factors, endurance of the piston is evaluated and effects of varying cooling condition Parameters are discussed.

• Tribology and Lubricants
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• 제27권2호
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• pp.65-70
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• 2011

The power servo cylinder for driving accurately turbine stop valve of an atomic power plant is necessary to do turn-over owing to a leakage of oil and a structure problem, especially, it of a power plant be in demand a high quality standard depends entirely on import. There are much problem that the AlBC be to used as a material of piston head in cylinder are caused by wear. Therefore, it is necessary to examine friction characteristics of it. In this study, wear test experiments was carried out with AlBC and SCM440, using reciprocating friction tester of pin on disk. This result was shown that the wear mechanism of AlBC on working condition is adhesive wear and the maximum temperature of infra redray thermal image of frictional surface show over 2 mm from contact surface of pin and disk.

• Design & Manufacturing
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• 제10권2호
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• pp.18-23
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• 2016

Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

• 한국자동차공학회논문집
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• 제5권5호
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• pp.178-187
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• 1997

For the experimental measurement of heat flux of DI diesel engine combustion chamber, the instantaneous temperature probes and data acquisition system were developed. By the analysis of measured temperatures at the cylinder head, the temperature at the point 3 which is located between intake and exhaust valve was higher than that of the other points. Temperatures at the point located mear the exhaust valve were higher than those of intake valve. The instantaneous and mean temperature at the cylinder head increases proportionally to the increase of the engine speed, while the temperature swing varies inversely. Temperature swings have influence on the maximum heat flux values from gas into head surface. It has been verified that these probes and data acquisition system perform well by the comparison of the trend of instantaneous temperature variation with that of measured combustion chamber pressure variation with respect to crank angle. It is presumed that these probes could be used in the measurement of other parts of combustion chamber as piston, cylinder wall etc. for the future study.

• International Journal of Automotive Technology
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• 제7권5호
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• pp.585-593
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• 2006

The effect of the shape of the side wall on vaporization and fuel mixture were investigated for the impinging spray of a direct injection(DI) gasoline engine under a variety of conditions using the LIEF technique. The characteristics of the impinging spray were investigated under various configurations of piston cavities. To simulate the effect of piston cavity configurations and injection timing in an actual DI gasoline engine, the parameters were horizontal distance from the spray axis to side wall and vertical distance from nozzle tip to impingement plate. Prior to investigating the side wall effect, experiments on free and impinging sprays for flat plates were conducted and these results were compared with those of the side wall impinging spray. For each condition, the impingement plate was located at three different vertical distances(Z=46.7, 58.4, and 70 mm) below the injector tip and the rectangular side wall was installed at three different radial distances(R=15, 20, and 25 mm) from the spray axis. Radial propagation velocity from spray axis along impinging plate became higher with increasing ambient temperature. When the ambient pressure was increased, propagation speed reduced. High ambient pressures tended to prevent the impinging spray from the propagating radially and kept the fuel concentration higher near the spray axis. Regardless of ambient pressure and temperature fully developed vortices were generated near the side wall with nearly identical distributions, however there were discrepancies in the early development process. A relationship between the impingement distance(Z) and the distance from the side wall to the spray axis(R) was demonstrated in this study when R=20 and 25 mm and Z=46.7 and 58.4 mm. Fuel recirculation was achieved by adequate side wall distance. Fuel mixture stratification, an adequate piston cavity with a shorter impingement distance from the injector tip to the piston head should be required in the central direct injection system.

• Corrosion Science and Technology
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• 제14권2호
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• pp.54-58
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• 2015

A heavy oil of low quality has been mainly used in the diesel engine of the merchant ship as the oil price has been significantly jumped for several years. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, 1.25Cr-0.5Mo filler metal was welded with SMAW method in the forged steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% $H_2SO_4$ solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. And, the corrosion resistance of the heat affected and weld metal zones was also increased than that of the base metal zone. Furthermore, it appeared that the corrosive products with red color and local corrosion like as a pitting corrosion were more frequently observed on the surface of the base metal zone compared to the heat affected and weld metal zones. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the 1.25Cr-0.5Mo electrode.