• Title/Summary/Keyword: Piston Speed

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Influence of valve plate configuration on torque ripple of a bi-directional bent-axis type hydraulic piston pump (양방향 회전형 사축식 유압 피스톤 펌프의 벨브 플레이트 형상이 토크 맥동에 주는 영향)

  • Kim, Sung-Hun;Hong, Yeh-Sun;Kim, Doo-Man
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.3
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    • pp.231-237
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    • 2007
  • The torque ripple of the hydraulic pumps for the Electro-hydrostatic Actuators can disturb the cylinder position control under slewing speed operation condition. In principle, the periodic change of the reaction torque generated by a piston type pump is highly dependent on the waveform of its cylinder chamber pressure. In case of uni-directional pumps operating at constant speed, the transient overshoot and rising slope of the cylinder pressure can be adjusted by the precompression angle and notch shape of their valve plates. Therefore, the influence of the valve plate geometry on the torque ripple magnitude of a bent-axis type piston pump for EHA application was investigated in this study. The results showed that any improvement of the torque ripple of such a bi-directional pump can not be achieved by modifying the valve plate geometry, regardless of its operation speed.

A Study on the Design of a High-Speed Pneumatic Cushion Cylinder (고속 공기압 쿠션 실린더의 설계에 관한 연구)

  • Kim, Do-Tae;Kim, Dong-Soo;Ju, Min-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.491-497
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    • 2009
  • Of all of pneumatic components utilized in the make up of pneumatic circuits on either automatic assembly machine or industrial equipment, the pneumatic cylinder is more oriented toward being a structural as well as a pneumatic member. The structural design must be based to a large degree on the end of application of the cylinder on the equipment it is operating. In this paper, design studies of a double-acting pneumatic cushion type cylinder with low-friction and high-speed driving have been developed. Of interest here is to investigate the stress and strain analysis of cylinder tube, piston rod, end cover, and to analyze the buckling of piston rod. A finite element analysis is carried out to compute the distribution of the displacement, stress and safety factors by using ANSYS. As a result, the structural safety factors of each parts in pneumatic cushion cylinder are evaluated and confirmed at the design specifications.

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Study on the Tilting pad Mechanism of Swash Plate Type Axial Piston Motor (사판식 액셜 피스톤 모터의 틸팅 패드의 매카니즘에 대한 연구)

  • Kim, Jin-Ook;Lee, Chun-Tae;Kim, Jong-Kyum;Hur, Nam-Su;Lee, Jin-Keol
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.2
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    • pp.78-88
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    • 1991
  • The existing axial piston pump/motors of swash plate type rapidly drop efficiency in high speed region in comparison with low speed. This is the reason why the pump/motors were designed only in a view point of power supply. But, in this paper, the motor which was optimally designed on power supply load capacitancy, flow loss volume, axial stiffness and tiliting stiffness keeps up high efficiency in high speed region and in high pressure resion too.

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A Study on the Development of CNC Lathe for Noncircular Cutting (비진원 가공용 CNC 선반 개발에 관한 연구)

  • Kim, Keong-suk;Kim, Jong-kwan;Kim, Sung-sik;Yang, Seung-pil;Jung, Hyun-chul;Kim, Jeong-ho;Lee, Do-yun
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.152-162
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    • 1996
  • The purpose of this study is the development of a lathe which can cut any pistons of oval shape with high speed, accuracy and precision by CNC (Computer Numerical Control) method. Y axis which is the position determinating mechanism with high speed response was added to the CNC lathe and the ovality and profile was cut under the control of C-Y-Z axes at same time. In the case of ovality of .phi. 0.2mm, the productivity can be improved up to 2500rpm(Y axis:83Hz) by high speed cutting than modeling method. Since a personal computer is used, it is easy to change the shape of pistion and can be applied promptly to many types of piston shppe by only changing data files.

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A Study on the High Speed of Cutting Tool Feed System for the Noncircular Machining (비진원 가공용 공구 이송장치의 고속화 성능에 관한 연구)

  • 김성식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.96-103
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    • 1998
  • With the advance of processing technology , so as to spare fuel, piston heads used in automobile reciprocating engine have complex 3-dimension, with respect to shape such as ovality, profile, eccentricity, offset, recess. Therefore, coming out of the existing process work used master cam. the process work is performed using a CNC lathe. For a precision processing, the processing work is need to make study of high speed feed gear synchronized with the rotative speed of main spindle. And then the high speed feeding system must maintain high dynamic stiffness, high speed and high positioning accuracy . In this paper, in order to achieve high speed cutting tool feeding. The linear brushless DC motor is used for satisfying this process work. The ball bush and turicite is used as the guidance of the feed gear system. Also linear encoders, digital servo amplifiers and controller are used for controlling driving motor. This paper presents the design and simulation of the new tool feed system for noncircular machining.

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Performance Improvement of the Hydrostatic Piston Shoe Bearing of an EHA-Piston Pump under Boundary Friction Conditions (EHA 펌프용 피스톤 슈 정압베어링의 경계 마찰 성능 개선)

  • Hong, Y.S.;Kwon, Y.C.;Kim, C.H.;Lee, S.L.;Kim, B.K.;Moon, J.S.;Kim, J.H.
    • Journal of Drive and Control
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    • v.11 no.2
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    • pp.30-35
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    • 2014
  • The pumps of electro-hydrostatic actuators operate most frequently in boundary lubrication speed range, as they compensate for the position control errors as a control element. When conventional swash plate type piston pumps are applied to electro-hydrostatic actuators, the frictional power losses as well as the wear rate of sliding components, such as piston shoes can increase drastically under the boundary friction condition. In this paper, the power losses of the piston shoes were investigated which were engendered by a frictional solid-to-solid contact and leakage flow rate of their hydrostatic bearing. In order to reduce them, DLC-coating was applied to the swash plate and the ball joint of pistons along with its effects were demonstrated. In addition, it was also shown that the wear rate of the piston shoes could be markedly reduced using the DLC-coated swash plate.

Modification of Balancing Piston for Trimming of Impeller Diameter for Maintaining Axial-Thrust Balance in Low-Specific-Speed Multistage Centrifugal Pumps (저비속도 원심 회전차 외경가공에 따른 축추력 불균형을 감쇄시키기 위한 평형 피스톤 수정방안에 관한 고찰)

  • Yoo, Il-Su;Park, Moo-Ryong;Yoon, Eui-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.9
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    • pp.875-882
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    • 2011
  • In the present study, the imbalance in the axial-thrust and variation in the volumetric efficiency that occurred during the trimming of impeller diameter were investigated. The present study was focused on low-specific-speed multistage centrifugal pumps with a balancing piston as the balancing mechanism. The effects of impeller trimming on the axial-thrust balance in multistage pumps with horizontal and vertical axes were compared. The results showed that impeller trimming resulted in an additional axial-thrust acting in direction of pump inlet. The axial-thrust imbalance due to impeller trimming was more severe in the vertical-axis pumps than in the horizontal-axis pumps. The rate of increase in the diameter of the balancing piston, which was proportional to the rate of impeller trimming, was evaluated to maintain the axial-thrust balance. Furthermore, a simultaneous increase in the piston length and piston diameter was more effective for reducing the axial-thrust imbalance along with the volumetric efficiency drop.

NUMERICAL ANALYSIS ON INTERNAL FLOW OF OIL JET COOLING THE PISTON (피스톤 냉각용 Oil jet 유동해석)

  • Kwon J.H.;Jung H.Y.;Lee J.H.;Choi Y.H.;Lee Y.W.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.219-222
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    • 2005
  • Recently, the interest of the engine capacity and environment of the atmosphere is increasing, so the researches for the engine capacity have been conducted for a long time. But the internal environment of an automotive engine is very severe. A piston is exposed to combustion gas of over $2000^{\circ}C$ and strong friction is occurred by high speed motion in the cylinder. The fraction between piston and wall of the cylinder causes the increase of temperature in the engine. The temperature of the engine has an effect on the engine capacity. If the temperature is high, the capacity of the engine is low. So we have to maintain the optimum temperature. To maintain the optimum temperature, the enough flow rate of the engine oil is needed. The oil jet is used to control the flow rate of the engine oil and supply the engine oil to the piston and cylinder. The purpose of this study is to check the mass flow rate of the engine oil and the characteristics of internal flow of the oil jet. Flow pattern of the engine oil is very important because it concludes the loss in the oil jet. This study is the previous research about the oil jet and we will consider the movement of the ball check valve to get more accuracy result.

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On Characteristics of Regulator System in Hydraulic Piston Pump (유압 피스톤 펌프 레귤레이터 시스템 특성 연구)

  • 여명구;김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.266-272
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    • 2000
  • The importance of variable displacement piston pump is recently increasing in industrial applications, as it is widely used for raising the energy level of the fluid in hydraulic system. The regulator is the device that controls the pump output flow depending on the machine load and engine speed, and that regulates the discharge flow of the piston pump by controlling the swivel angel. This work deals with constant power control of a regulator system in bent-axis type piston pump. In order to use engine power effectively, it is important to keep the horsepower from the engine to the pump constant. Therefore, optimum power usage is obtained by accurately following the power hyperbola. First, the governing equations of the regulator are derived, and analysis is performed by numerical simulation in which significant parameters of regulator are identified. Also, we designed and manufactured the prototype of the constant power control regulator for experiments. The experimental results show the responsibility and pressure-flowrate characteristics and these are compared with the theoretical analysis. As the result, it is confirmed that the characteristics of the designed regulator correspond to the numerical simulation.

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