• Title/Summary/Keyword: Piston Engine

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A Study on Chromium Electroplating of Piston Ring Groove's Surface (엔진피스톤링 홈의 크롬도금에 관한 연구)

  • 문경만
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.2
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    • pp.47-55
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    • 1995
  • When the low heavy oil is using as fuel oil to the diesel engine, some problems such as corrosion resistance, wear resistance and heat resistance are happened in diesel engine's internal material, especially the adhesive wear of piston ring groove was occurred as a important problem. Therefore to prevent adhesive wear of its groove, the surface of its groove used to be electroplated with Chrominum and for its Chromium electroplating, Fe anode is being used until nowadays because of its Special shape. However in case of using Fe anode, there were some problems such as deterioation of solution, property of Chromium film, and condition of coation. In this paper Pb anode electroplated withPb to the steel plate was investigated for its Chromium electroplating for Pb's high corrosion resistance in acid solution, and Pb anode is not dissolved compared with Fe anode and deterioration degree of solution in case of Pb anode is smaller than that of Fe anode and also property of Chromium film was better than that of Fe anode. Moreover it was known that the optimum cathodic current density for Pb electroplating to steel plate as insoluable anode for Chromium coating of piston ring groove is 30mA/$cm^2$ by experimental results obtained.

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Development of a New Rapid Compression-Expansion Machine for Combustion Test of Internal Combustion Engine (내연기관의 연소실험을 위한 신형 급속 압축-팽창 장치의 개발)

  • 정남훈;배종욱
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.5
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    • pp.69-75
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    • 2000
  • Investigators who study on combustion in the cylinders of reciprocating piston type internal combustion engines have been encountered embarrassments due to the difficulties of adjusting specific parameter without interfacing other parameters such as cylinder wall temperature, composition of gas in the cylinder, existence of cylinder lubricant etc. Rapid compression expansion machine, the position and speed of piston of which are able to be controlled by means of a system controlled electrically, and actuated hydraulically could be utilized as one of the most preferable countermeasures against those difficulties. Several units of rapid compression expansion machines were developed but the speed up of frequency of piston movement still is the problem to be improved to copy with actual speed of internal combustion engines. Authors designed and manufactured a new rapid compression-expansion machine electrically controlled, hydraulically actuated, and computer programed and then examined the performance of one. Results of a set of experiments revealed acquirements of certain improvement on frequency of piston movement preserving the stability of system response and reproducing accurate compression ratio of cylinder, those are the key function for the in-cylinder combustion experiments on internal combustion engines.

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Development of a Grinding Robot System for the Engine Cylinder Liner's Oil Groove (실린더 라이너 오일그루브 가공 로봇 시스템 개발)

  • Noh, Tae-Yang;Lee, Yun-Sik;Jung, Chang-Wook;Oh, Yong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.6
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    • pp.614-619
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    • 2009
  • An engine for marine propulsion and power generation consists of several cylinder liner-piston sets. And the oil groove is on the cylinder liner inside wall for the lubrication between a piston and cylinder. The machining process of oil groove has been carried by manual work so far, because of the diversity of the shape. Recently, we developed an automatic grinding robot system for oil groove machining of engine cylinder liners. It can covers various types of oil grooves and adjust its position by itself. The grinding robot system consists of a robot, a machining tool head, sensors and a control system. The robot automatically recognizes the cylinder liner's inside configuration by using a laser displacement sensor and a vision sensor after the cylinder liner is placed on a set-up equipment.

Effect of Stroke Changes on the In-Cylinder Flow Field in a Four-Valve SI Engines (Stroke변화가 Four-Valve SI 엔진 실린더내 유동장에 미치는 영향)

  • 유성출
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.1-8
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    • 2001
  • The flow field inside a cylinder of four-valve Sl engine was investigated quantitatively using a three-dimensional Laser Doppler Velocimetry system, to determine how stroke changes affect the flow field. The purpose of this work was to develop quantitative methods which correlate in-cylinder flows to engine performance. For this study, the sane intake manifold, engine head, cylinder, and the piston were used to examine the flow characteristics in different strokes. Quantification of the flow field was done by calculating three major parameters which are believed to adequately characterize in cylinder motion. These quantities were TKE, tumble and swirl ratios. The LDV results reveal that flow patterns are similar, the flow velocities scale with piston speed but another parameters such as TKE, and tumble and swirl numbers are not the same for different stroke systems.

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Development of a grinding robot system for the oil groove of the engine cylinder liner (실린더 라이너 오일그루브 가공 로봇 시스템 개발)

  • Noh, Tae-Yang;Lee, Yun-Sik;Jung, Chang-Wook;Lee, Ji-Hyung;Oh, Yong-Chul
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1075-1080
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    • 2008
  • An engine for marine propulsion and power generation consists of several cylinder liner-piston sets. And the oil groove is on the cylinder liner inside wall for the lubrication between a piston and cylinder. The machining process of oil groove has been carried by manual work so far, because of the diversity of the shape. Recently, we developed an automatic grinding robot system for oil groove machining of engine cylinder liners. It can covers various types of oil grooves and adjust its position by itself. The grinding robot system consists of a robot, a machining tool head, sensors and a control system. The robot automatically recognizes the cylinder liner's inside configuration by using a laser displacement sensor and a vision sensor after the cylinder liner is placed on a set-up equipment.

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A Forward Speed Control of Head-feed Combine Using Continuously Variable V-belt Transmission(III) -Computer Simulation- (V-벨트 무단변속기(無斷變速機)를 이용(利用)한 자탈형(自脫型) 콤바인의 주행속도(走行速度) 제어(制御)(III) -컴퓨터 시뮬레이션-)

  • Choe, Gyu-Hong;Ryu, Gwan-Hui
    • Journal of Biosystems Engineering
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    • v.17 no.4
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    • pp.396-403
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    • 1992
  • In order to operate a combine harvester at the optimum conditions and maximum performance, a forward speed control system(FSCS) was designed and develped. The FSCS consisted of engine, continuously variable V-belt transmission, threshing unit, traveling unit, detecting unit, and controller. Each components of the system were mathematically modeled. By a computer simulation, the effects of control parameters such as hydraulic piston speed, speed ratio, dead band of engine speed on the system performance were analysed, and the optimum control conditions were identified. The system appeared to be the most stable at the hydraulic piston speed of 10.6mm/s and the speed ratio of 0.4. The proper dead band of engine speed appeared to be 30rpm through the simulation and verification tests.

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Effects of the Method of Changing Compression Ratio on Engine Performance in an SI Engine (가솔린 엔진에서 압축비 변경 방법이 성능에 미치는 영향)

  • 이원근;엄인용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.27-33
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    • 2001
  • In this study, it is observed that the distribution of combustion chamber volume affects the volumetric efficiency. The distribution ratio was adjusted by controlling combustion chamber volume of head and piston bowl one. Four cases were investigated, which are the combination of different distribution ratios and different compression ratios (9.8-10.0). A commercial SOHC 3-valve engine was modified by cutting the bottom face of the head and/or replacing the piston by the one that has different volume. The result shows that the less the head side volume, the more volumetric efficiency is achieved under the same compression ratio. It is also observed that increasing volumetric efficiency results in early knock occurrence due to increased "real" compression ratio. To consider reliability in estimating the volumetric efficiency, we examined the sensitivity of the AFR equation to possible errors in emission measurements. It is shown that the volumetric efficiency, which is calculated by measuring AFR and fuel consumption, can be controlled in 1% error. 1% error.

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Wear Resistance Characteristics of Thermal Sprayed AlSiMg/SiC Composite Coatings on Aluminum Engine Cylinder Bores (Aluminum Engine Cylinder Bore 적용 AlSiMg/SiC 복합 용사피막의 내마모 특성)

  • 양병모;변응선;박경채
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.62-69
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    • 1999
  • The advantages of Thermal sprayed coatings as a replacement for cast iron liners are reduced weight, better heat transfer and reduced cost. One of the most important performance attributes of a cylinder bore coating is its wear resistance, since it must survive the abrasive sliding of both the piston rings and the piston skirt. In this study, composite powders were prepared by ball milling of Al-13Si-3Mg(wt%) alloy with SiC particles. The concentrations of SiC were 40 and 60wt%. The composite powders were sprayed using Metco-9MB plasma torch. Plasma sprayed coatings were heat-treated at 500℃ for 3 hours. The wear resistances of the plasma sprayed coatings were found to improve with heat treatment and superior to the commercially available G.C.I.(gray cast iron). AlSiMg-40SiC heat-treated coatings showed the best wear resistance in this study.

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In-Cylinder Flow Analysis in a Spark-ignited Direct Injection Engine using CFD (CFD를 이용한 직접 분사식 스파크 점화 엔진의 실린더 내부 유동 해석)

  • 김명환;이내현;최규훈
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.22-30
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    • 1999
  • Optimization of in-cylinder flow is regarded as one of the most important factors to realize stable stratified charge combustion in a Spark-ignited Direct Injection(SDI) engine. Therefore, Computational Fluid Dynamic(CFD) simulation technique were used to clarify the characteristics of in-cylinder flow of a SDI engine with top entry intake port. Also, CFD results were compared to experimental results using Laser Doppler Velocimetry(LDV), Particle Image Velocimetry(PIV) and good validations were met. As the results reverse tumble flow generated during intake process was preserved by configuration of curved piston while base and reverse tumbles were diminished at the end of compression stroke in case of flat top piston. In addition, it will be needed to optimize the fuel mixture distribution based on these results.

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Technical Trends for Small Aircraft Propulsion (소형항공기 추진기관 기술동향)

  • Kim, Keun-Bae
    • Current Industrial and Technological Trends in Aerospace
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    • v.6 no.1
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    • pp.35-43
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    • 2008
  • Technical trends of propulsion system for small aircraft are investigated. Currently, most small aircraft are equipped with piston engine, turboprop and turbofan engines, and the technology development is going continuously. For piston engines, new diesel engines are arising besides gasoline engine. The diesel engines use relatively low-cost and easy to get fuel(Jet A), so the demand for small aircraft is getting increased, and new engines with high reliability and efficiency are being developed. For gas turbine engines, application of small turbofan is getting increased for newly arising VLJ market and the engine demand will be rapidly increased in the future. On the other hand, some electric propulsions without fossil fuels are being developed without high cost of fuel and environmental effects. In the future, propulsion system for small aircraft will be developed having enhancement of performance and efficiency with higher reliability and safety.

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