• 제목/요약/키워드: Piping thinning

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Stress Evaluation and Case Study of Reinforced Wall-thinned Class 2 and 3 Pipes in Operating Nuclear Power Plants Using Equivalent Stiffness Concept (등가 강성 개념을 이용한 가동 원전 2, 3등급 감육 보강 배관의 응력 평가 및 사례해석)

  • Xinyu Ma;Jae Yoon Kim;Jin Ha Hwang;Yun Jae Kim;Man Won Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.54-60
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    • 2022
  • ASME BPVC provides stress evaluation rules for Class 2 and 3 nuclear piping. However, such rules are difficult to be applied to reinforced wall-thinned pipes during service. To resolve this issue, a new method for stress evaluation of reinforced wall-thinned pipes is proposed in this work, based on the equivalent stiffness concept. By converting a reinforced wall-thinned pipe to an equivalent straight pipe having the same stiffness, stress evaluation can be proceeded using the current ASME BPVC rules. The proposed method is applied to pipes with 4 different normal pipe size and the effects of reinforcement and wall-thinning dimensions on evaluated stresses are discussed.

Application Angle of Defects Detection in the Pipe Using Lock-in Infrared Thermography (위상잠금 적외선 열화상 기법을 이용한 각도별 원전 감육 배관의 결함 검출)

  • Yun, Kyung-Won;Go, Gyeong-Uk;Kim, Jin-Weon;Jung, Hyun-Chul;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.323-329
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    • 2013
  • This perform research of angle rated defect detection conditions and nuclear power plant piping defect detection by lock-In infrared thermography technique. Defects were processed according to change for wall-thinning length, Circumference orientation angle and wall-thinning depth. In the used equipment IR camera and two halogen lamps, whose full power capacitany is 1 kW, halogen lamps and target pipe's distance fixed 2 m. To analysis of the experimental results ensure for the temperature distribution data, by this data measure for defect length. Reliability of lock-In infrared thermography data is higher than Infrared thermography data. This through research, Shape of angle rated defect is identified industry place. It help various angles defect detection in the nuclear power plant in operation.

Development of Assessment Methodology for Locally Wall-Thinned Pipe Under Combined Loading (복합하중이 작용하는 국부감육배관 평가법 개발)

  • Shim Do-Jun;Kim Yun-Jae;Kim Young-Jin;Park Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1399-1406
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    • 2005
  • Recently authors have proposed a new method to estimate failure strength of a pipe with local wall thinning subject to either internal pressure or global bending. The proposed method was based on the equivalent stress averaged over the minimum ligament in the locally wall thinned region, and the simple scheme to estimate the equivalent stress in the minimum ligament was proposed, based on the reference stress concept. This paper extends the new method to combined internal pressure and global bending. The proposed method is validated against FE results for various geometries of local wall thinning under combined loading. The effect of internal pressure is also investigated in the present study. Comparison of maximum moments, predicted according to the proposed method, with published full-scale pipe test data fur locally wall-thinned pipes under combined internal pressure and global bending, shows good agreement.

Investigation of the Performance Based Structural Safety Factor of Elbows in Nuclear Power Plants (원전 엘보우의 성능기반 안전여유도 분석)

  • Lee, Sung-Ho;Park, Chi-Yong;Park, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.8
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    • pp.826-831
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    • 2009
  • The piping systems in nuclear power plant are composed of various typed pipes such as straight, elbow pipe, branch and reducer etc. The elbow is connected from straight pipe to another pipes in order to establish the complicated piping system. Elbow is one of very important components considering management of wall thinning degradation. It is however applied by various loads such as system pressure, earthquake, postulated break loading and many transient loads, which provoke simply the internal pressure, bending and torsional stress. In this study, firstly pipes in the secondary system of the nuclear power plant are classified as pipe size and type for selecting the investigating range. Next, a large number of finite element analysis considering the all typed dimensions of commercial pipe has been performed to find out the behavior of TES(twice elastic slop) plastic load of elbows, which is based on evaluation of the structural safety factor. Finally performance based structural safety factor was investigated comparing with maximum allowable load by construction code.

Adaptive Cone-Kernel Time-Frequency Distribution for Analyzing the Pipe-Thinning in the Secondary Systems of NPP (원전 이차계통 파이프 감육상태 분석를 위한 적응 콘-커널 시간-주파수 분포함수)

  • Kim, Jung-Taek;Lee, Sang-Jeong;Lee, Cheol-Kwon
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.55 no.3
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    • pp.131-137
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    • 2006
  • The secondary system of nuclear power plants consists of sophisticated piping systems operating in very aggressive erosion and corrosion environments, which make a piping system vulnerable to the wear and degradation due to the several chemical components and high flow rate (~10 m/sec) of the coolant. To monitor the wear and degradation on a pipe, the vibration signals are measured from the pipe with an accelerometer For analyzing the vibration signal the time-frequency analysis (TFA) is used, which is known to be effective for the analysis of time-varying or transient signals. To reduce the inteferences (cross-terms) due to the bilinear structure of the time-frequency distribution, an adaptive cone-kernel distribution (ACKD) is proposed. The cone length of ACKD to determine the characteristics of distribution is optimally selected through an adaptive algorithm using the normalized Shannon's entropy And the ACKD's are compared with the results of other analyses based on the Fourier Transform (FT) and other TFA's. The ACKD shows a better signature for the wear/degradation within a pipe and provides the additional information in relation to the time that any analysis based on the conventional FT can not provide.

Limit Loads for Circular Wall-Thinned Feeder Pipes Considering Bend Angle (굽힘각도를 고려한 원형 감육이 발생한 중수로 피더관의 한계하중)

  • Bae, Kyung-Dong;Je, Jin-Ho;Kim, Jong-Sung;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.313-318
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    • 2012
  • In CANDU, feeder pipes supply heavy water to pressure tube and steam generator. Under service conditions, Flow-Accelerated Corrosion (FAC) produces local wall-thinning in the feeder pipes. The wall-thinning in these pipes affects the integrity of the piping system, as verified in previous research. This paper provides limit loads for wallthinned feeder pipes with $45^{\circ}$ and $60^{\circ}$ bend angles, and proposes an equation that predicts the limit loads for wallthinned feeder pipes with arbitrary bend angles. On the basis of finite element limit analyses, limit loads are obtained for wall-thinned feeder pipes under in-plane bending and internal pressure. There are two cases of in-plane bending: the in-plane closing direction and the in-plane opening direction. The material is considered the effect of the large deformation, so an elastic-perfectly-plastic material is assumed in the calculations.

A Study on the Development of Prediction System for Pipe Wall Thinning Caused by Liquid Droplet Impingement Erosion (액적충돌침식으로 인한 배관감육 예측체계 구축에 관한 연구)

  • Kim, Kyung-Hoon;Cho, Yun-Su;Hwang, Kyeong-Mo
    • Corrosion Science and Technology
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    • v.12 no.3
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    • pp.125-131
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    • 2013
  • The most common pipe wall thinning degradation mechanisms that can occur in the steam and feedwater systems are FAC (Flow Acceleration Corrosion), cavitation, flashing, and LDIE (Liquid Droplet Impingement Erosion). Among those degradation mechanisms, FAC has been investigated by many laboratories and industries. Cavitation and flashing are also protected on the piping design phase. LDIE has mainly investigated in aviation industry and turbine blade manufactures. On the other hand, LDIE has been little studied in NPP (Nuclear Power Plant) industry. This paper presents the development of prediction system for pipe wall thinning caused by LDIE in terms of erosion rate based on air-water ratio and material. Experiment is conducted in 3 cases of air-water ratio 0.79, 1.00, and 1.72 using the three types of the materials of A106B, SS400, and A6061. The main control parameter is the air-water ratio which is defined as the volumetric ratio of water to air (0.79, 1.00, 1.72). The experiments were performed for 15 days, and the surface morphology and hardness of the materials were examined for every 5 days. Since the spraying velocity (v) of liquid droplets and their contact area ($A_c$) on specimens are changed according to the air-water ratio, we analyzed the behavior of LDIE for the materials. Finally, the prediction equations(i.e. erosion rate) for LDIE of the materials were determined in the range of the air-water ratio from 0 to 2%.

Development of a Sensornetwork based Wireless NDT Service Model for High-pressurized Piping Wall Thinning Defect Inspections in a NPP (원전 고압배관 감육검사를 위한 센서네트워크 기반 무선 NDT 서비스 모델 개발)

  • Choi, Yoo-Rark;Lee, Jae-Cheol
    • 한국IT서비스학회:학술대회논문집
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    • 2008.11a
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    • pp.469-471
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    • 2008
  • 원자력발전소에는 매우 복잡하고 긴 배관 시스템이 작동되고 있다. 이 배관은 매우 높은 온도와 압력에 견디게 설계 및 제작 되었으나, 사용연수의 증가에 따라 배관이 깎이는 감육현상이 발생하며, 이로 인한 배관 파단 사고가 발생하고 있다. 이러한 감육현상은 배관의 곡관부에서 자주 발생하는데, 이를 감시하기 위하여 지금까지는 초음파를 이용한 배관 두께 측정을 해오고 있다. 그러나 이 검사 결과의 신뢰성이 없고, 유선 검사 방식을 채택함으로 인한 장비 설치 문제로 극히 일부 배관의 곡관부에 대한 감시만 수행되고 있는 문제가 있다. 본 논문에서는 펄스 와전류 기법과 일체형 소형 무선 센서를 이용하여 이러한 문제를 해결할 수 있는 방안을 제안한다.

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Impact of geometric pattern corrosion on limit failure pressure of buried gas pipelines

  • Hassani, Nemat;Kolbadi, S. Mohammad S.;Shiravand, Mahmud Reza;Golafshani, Jafar H.
    • Structural Engineering and Mechanics
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    • v.59 no.5
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    • pp.795-802
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    • 2016
  • Gas pipelines are types of structures that are highly susceptible to corrosion. Sometimes, the pipes are subjected to a thinning of the wall thickness at the inside or outside wall due to erosion/corrosion. Therefore, it is important to evaluate the strength of the pipes undergoing corrosion to maintain the integrity of the piping systems. The main purpose of this study is to understand failure aspects caused by degradation of metal due to corrosion through. The ASME standard offers a relationship for the yielding pressure of the corroded pipes which was compared with the finite element results. The results demonstrate to obtain accurate results, the ASME relationship is unreliable. Moreover, pitting corrosion must be considered critical more than of other types.

Stress evaluation method of reinforced wall-thinned Class 2/3 nuclear pipes for structural integrity assessment

  • Jae-Yoon Kim;Je-Hoon Jang;Jin-Ha Hwang;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • v.56 no.4
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    • pp.1320-1329
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    • 2024
  • When wall-thinning occurs in nuclear Class 2 and 3 pipes, reinforcement is typically applied rather than replacement. To analyze the structural integrity of reinforced wall-thinned pipe, stress analysis results using full 3-D FE analysis are not compatible to the design code equation, ASME BPVC Sec. III NC/ND-3650. Therefore, the efficient stress evaluation method for the reinforced wall-thinned pipe, compatible to the design code equation, needs to be developed. In this paper, stress evaluation methods for the reinforced wall-thinned pipe are proposed using the equivalent straight pipe concept. Furthermore, for fatigue analysis of the reinforced wall-thinned pipe, the stress intensification factor of reinforced wall-thinned pipe is presented using the structural stress method given in ASME BPVC Sec. VIII Div.2.