• Title/Summary/Keyword: Piping Materials

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Development of Ceramic Humidity Sensor for the Korean Next Generation Reactor

  • Lee, Na-Young;Hwang, Il-Soon;Yoo, Han-Ill;Song, Chang-Rock
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.11a
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    • pp.183-190
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    • 1996
  • Leak-before-break(LBB) approach has been shown to be both cost and risk effective by reducing maintenance cost and occupational exposure when applied to high energy piping in nuclear power plants. For Korean Next Generation Reactor(KNGR) development, LBB is considered for the Main Steam Line(MSL) piping inside containment. Unlike the reactor coolant piping leakages which can be detected by particulate and gaseous radiation monitoring, main steam line leak detection systems must be based on principles that do not involve radioactivity. Ceramics are widely used as humidity sensor materials which can be further developed for nuclear applications. In this paper, we describe the progress in the development of ceramic humidity sensors for use with the main steam lines of KNGR.

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Limit Load Solutions for Piping Branch Junctions with local wall-thinning under Internal Pressure (감육이 존재하고 내압을 받는 T 분기관의 한계하중 평가식)

  • Ryu, Kang-Mook;Kim, Yun-Jae;Lee, Kuk-Hee;Park, Chi-Yong;Lee, Sung-Ho;Kim, Tae-Ryong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1813-1817
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    • 2007
  • The present work presents plastic limit load solutions for piping branch junctions with local wall-thinning, based on detailed three-dimensional (3-D) and small strain FE limit analyses using elastic-perfectly plastic materials. Three types of loading are considered; internal pressure, in-plane bending on the branch pipe and in-plane bending on the run pipe. The wall-tinning located on variable area of the piping branch junction is considered. A wide range of piping branch junction and wall-thinning geometries are considered. Comparison of the proposed solutions with FE results shows good agreement

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Evaluation of Deformation Behavior of Nuclear Structural Materials under Cyclic Loading Conditions via Cyclic Stress-Strain Test (반복 응력-변형률 시험을 통한 반복하중 조건에서 원전 주요 구조재료의 변형거동 평가)

  • Kim, Jin Weon;Kim, Jong Sung;Kweon, Hyeong Do
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.1
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    • pp.75-83
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    • 2017
  • This study investigated deformation behavior of major nuclear structural materials under cyclic loading conditions via cyclic stress-strain test. The cyclic stress-strain tests were conducted on SA312 TP316 stainless steel and SA508 Gr.3 Cl.1 low-alloy steel, which are used as materials for primary piping and reactor pressure vessel nozzle respectively, under cyclic load with constant strain amplitude and constant load amplitude at room temperature (RT) and $316^{\circ}C$. From the results of tests, the cyclic hardening and softening behavior, stabilized cyclic stress-strain behavior, and ratcheting behavior of both materials were investigated at both RT and $316^{\circ}C$. In addition, appropriate considerations for cyclic deformation behavior in the structural integrity evaluation of major nuclear components under excessive seismic condition were discussed.

Study on System Support for Offshore Plant Piping Process Using 3D Simulator

  • Kim, Hyun-Cheol;Lee, Gyu-Hong
    • Journal of Ocean Engineering and Technology
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    • v.34 no.3
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    • pp.217-226
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    • 2020
  • An offshore plant is an offshore platform that can process oil and gas resources in rough seas with a poor working environment. Moreover, it is a complex structure with different types of offshore facilities and a large amount of outfitting that connects different offshore installations. In particular, an enormous amount of various piping materials is installed in a relatively narrow space, and thus, the difficulty of working is relatively high compared to working in ships or ground plants. Generally, when the 3D detailed design is completed, an offshore plant piping process is carried out at the shipyard with ISO 2D fabrication drawings and ISO 2D installation drawings. If a worker wants to understand the three-dimensional piping composition in the working area, he can only use three-dimensional viewers that provide limited functionality. As offshore plant construction progresses, correlating work with predecessors becomes more complicated and rework occurs because of frequent design changes. This viewer function makes it difficult to identify the 3D piping structure of the urgently needed part. This study deals with the process support method based on a system using a 3D simulator to improve the efficiency of the piping process. The 3D simulator is based on the Unity3D engine and can be simulated by considering the classification and priority of 3D models by the piping process in the system. Further, it makes it possible to visualize progress information of the process. In addition, the punch content can be displayed on the 3D model after the pipe inspection. Finally, in supporting the data in relation to the piping process, it is considered that 3D-simulator-supported piping installing could improve the work efficiency by more than 99% compared to the existing method.

A Study on the Safety Evaluation of Design for Piping Materials (I) (배관용재료의 설계시 안전성 평가에 관한 연구(I))

  • 김복기
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.3-9
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    • 1995
  • Several piping material test methods have been developed as a result of advances in elastic-plastic fracture mechanics. It's known that, crack propagation of the materials strongly governed by the $J_{Ic}$ value. But the value is still difficult to be obtained because of it's complicate and troble-some determination process. In this paper, to prove the validity of the developed test procedure a series of tests were peformed at various temperatures and for different material directions. directions.

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Pipe thinning model development for direct current potential drop data with machine learning approach

  • Ryu, Kyungha;Lee, Taehyun;Baek, Dong-cheon;Park, Jong-won
    • Nuclear Engineering and Technology
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    • v.52 no.4
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    • pp.784-790
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    • 2020
  • The accelerated corrosion by Flow Accelerated Corrosion (FAC) has caused unexpected rupture of piping, hindering the safety of nuclear power plants (NPPs) and sometimes causing personal injury. For the safety, it may be necessary to select some pipes in terms of condition monitoring and to measure the change in thickness of pipes in real time. Direct current potential drop (DCPD) method has advantages in on-line monitoring of pipe wall thinning. However, it has a disadvantage in that it is difficult to quantify thinning due to various thinning shapes and thus there is a limitation in application. The machine learning approach has advantages in that it can be easily applied because the machine can learn the signals of various thinning shapes and can identify the thinning using these. In this paper, finite element analysis (FEA) was performed by applying direct current to a carbon steel pipe and measuring the potential drop. The fundamental machine learning was carried out and the piping thinning model was developed. In this process, the features of DCPD to thinning were proposed.

A Study on Process Management Method of Offshore Plant Piping Material (해양플랜트 배관재 공정관리 방법에 관한 연구)

  • Park, JungGoo;Woo, JongHun
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.2
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    • pp.124-135
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    • 2018
  • In order to secure manufacturing competitiveness of offshore plants, piping process is one of the most important processes. This study is about the design of management system for piping materials manufacturing of the offshore plant. As a result of the study, we analyzed the system and algorithms needed for the processing of piping material products and designed the structure of the entire management system. We conducted a process analysis of the design, manufacturing and installation processes. And also we proposed a system structure to improve the various problems that have come out. We also proposed an algorithm to determine the delivery order of the pipe spools, and proposed a raw material management system for the manufacturing of the pipe spools. And we designed a manufacturing process management system to manage the risk of pipe materials delivery. And finally we proposed a data structure for the installation process management system. The data structures and algorithms were actually implemented, and applied the actual process data to verify the effect of the system.

Leak-Before-Break Behavior and Crack Opening Displacement in Piping Under Bending Load (굽힘하중을 받는 배관의 파단전누설거동 및 균열개구변위)

  • Nam, Ki-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.725-730
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    • 2010
  • The leak-before-break behavior and the crack opening displacement were investigated of statically indeterminate piping system and statically determinate piping system after a crack penetration. The reduction in the ultimate strength caused by a crack was relatively small in the statically indeterminate piping system. The leak-before-break in the statically indeterminate piping system had a larger safety margin than that in the statically determinate piping system. The crack opening displacement after crack penetration in a pipe with a nonpenetrating crack was evaluated by using a plastic rotation angle.

An Experimental Examination on Autonomous Recovery Algorithm of Piping System (배관체계 자율형 사고 대응 알고리즘에 대한 실험적 고찰)

  • Dae Won Yang;Byungchang Jung;Seong Rok Kim;Chaemin Lee;Yun-Ho Shin
    • Journal of the Korean Society of Safety
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    • v.38 no.2
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    • pp.8-14
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    • 2023
  • In various industrial sites, piping systems play an essential role in stable fluid supply and pressure maintenance. However, these systems are constantly exposed to risks of earthquakes, explosions, fires, and leaks, which can result in casualties or serious economic losses. With rapid advancements in the industry, different-sized piping systems have been launched; however, there are not enough maintenance personnel for troubleshooting and responding to situations where damages occur to piping systems. This increases the need for introducing autonomous damage management systems. In this study, a lab-based piping system was designed and manufactured by referring to the piping system of a naval ship to analyze the effectiveness of autonomous damage management systems. By using this testbed, a representative algorithm, the hydraulic resistance control algorithm, was realized and examinedIn addition, the difference between the averaged pressure and normalized pressure was introduced to improve the performance of the existing algorithm, which faces some limitations with regard to sensor noise and back pressure from the rupture-simulated pipeline part.

Vacuum system design of a 10 ton/day class air liquefaction cold box for liquid air energy storage

  • Sehwan, In;Juwon, Kim;Junyoung, Park;Seong-Je, Park;Jiho, Park;Junseok, Ko;Hankil, Yeom;Hyobong, Kim;Sangyoon, Chu;Jongwoo, Kim;Yong-Ju, Hong
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.4
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    • pp.65-70
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    • 2022
  • A vacuum system is designed for thermal insulation of a 10 ton/day class air liquefaction cold box for liquid air energy storage. The vacuum system is composed of a turbomolecular pump, a backing pump and vacuum piping for the vacuum pumps. The turbomolecular pump is in combination with the backing pump for pumping capacity. The vacuum piping is designed with system installation conditions, such as distance from the cold box, connections to vacuum pumps and installation space. The capacity of the vacuum pump combination, namely pumping speed, is determined by analysis of the vacuum system, and pump-down time to 1×10-5 mbar is estimated. Vacuum piping conductance, system pumping speed and outgassing rate are calculated for the pump-down time with the ultimate pumping speed range of the vacuum pump combination of 1400 - 2300 l/s. Although the pump-down time gets shorter by larger capacity vacuum pumps, it mainly depends on target vacuum degree and outgassing rate in the cold box. The pump-down time is estimated as 3 - 6 hours appropriate for cold box operation for the pumping speed range. Considering the outgassing rate has uncertainty, the vacuum pump combination with pumping speed of 1900 l/s is chosen for the vacuum system, which is middle value of the pumping speed range.