• 제목/요약/키워드: Pipeline corrosion

검색결과 199건 처리시간 0.022초

Burst strength behaviour of an aging subsea gas pipeline elbow in different external and internal corrosion-damaged positions

  • Lee, Geon Ho;Pouraria, Hassan;Seo, Jung Kwan;Paik, Jeom Kee
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제7권3호
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    • pp.435-451
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    • 2015
  • Evaluation of the performance of aging structures is essential in the oil and gas industry, where the inaccurate prediction of structural performance can have significantly hazardous consequences. The effects of structure failure due to the significant reduction in wall thickness, which determines the burst strength, make it very complicated for pipeline operators to maintain pipeline serviceability. In other words, the serviceability of gas pipelines and elbows needs to be predicted and assessed to ensure that the burst or collapse strength capacities of the structures remain less than the maximum allowable operation pressure. In this study, several positions of the corrosion in a subsea elbow made of API X42 steel were evaluated using both design formulas and numerical analysis. The most hazardous corrosion position of the aging elbow was then determined to assess its serviceability. The results of this study are applicable to the operational and elbow serviceability needs of subsea pipelines and can help predict more accurate replacement or repair times.

A Study on the Corrosion Inhibition Effects of Sodium Heptanoate for Carbon Steel in Aqueous Solution

  • Won, D.S.;Kho, Y.T.
    • Corrosion Science and Technology
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    • 제3권6호
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    • pp.227-232
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    • 2004
  • The carboxylates as a corrosion inhibitor has been studied by many researchers because of its environmental safety and low depletion rate. However, conventional test methods of inhibitor such as weight loss measurements, linear polarization resistance and corrosion potential monitoring etc., evaluate uniform corrosion of metals. These methods are unable to evaluate crevice-related corrosions, which are encountered in most of heat exchanging facilities. In order to choose the optimum corrosion inhibitor, the appropriate test methods are required to evaluate their performances in service environment. From this point of view, polarization technique was used to evaluate the characteristics of sodium heptanoate on corrosion behavior for carbon steel. Especially a thin film crevice sensor technique were applied to simulate the crevice corrosion in this study. From these experiments, we found that oxygen as an oxidizing agent was required to obtain stable passive film on the metal. Presence of oxygen, however, accelerated crevice corrosion. Potential shift by oxygen depletion and weakened inhibitive film inside the crevice were responsible for such accelerated feature. It is shown that film for corrosion inhibition is a mixture of sodium heptanoate and iron (II) heptanoate as reaction product of iron surface and sodium heptanoate. The iron (II) heptanoate which has been synthesized by reaction of heptanoic acid and ferrous chloride in methanol solution forms bidentate complex.

가스배관에서 원주 및 심 용접부의 부식손상 부위에 대한 파열압력 평가 (The Evaluation of Burst Pressure for Corroded Weld in Gas Pipeline)

  • 김영표;김우식;오규환
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 추계학술발표대회 개요집
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    • pp.165-167
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    • 2004
  • The failure pressure for corroded pipeline was measured by burst testing and classified with respect to corrosion sizes and corroded regions - the body, the girth weld and the seam weld of pipe. A series of finite element analyses were performed to obtain a limit load solution for corrosion defects on the basis of burst test. As a result, the criteria for failure assessment of corrosion defect within the body, the girth weld and the seam weld of API 5L X65 gas pipeline were proposed.

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부식 생성물 분석법을 이용한 상수도 금속관의 부식거동에 관한 연구 (Study of Drinking water pipeline Corrosion Mechanism by using Scale Analysis)

  • 황상용;송호봉
    • 환경위생공학
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    • 제17권1호
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    • pp.57-62
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    • 2002
  • Carbon cast iron and Zinc coated steel were the most widely used portable water of supply and distribution Pipeline system. The leaching of red water in portable water could produce sericus environmental sanitary problems. Due to the red water was the most alternative to inner scale of metal pipeline. So this study was conducted the impact of red water on scale products, and was evaluated by the corrosive metal contaminants of 20 fears over. Surface tests, metal surface composition measurements of samples XRF, XRD, and SEM(EDS), analysis were used to investigate the corrosion characteristies of carbon cast iron and Zinc coated steel. As the contaminants of Fe increased the red water of carbon castiron pipe increased due to the scale products amount of $Fe_2O_3$ (Hemite).

지하매설배관의 피복손상부 탐측에 관한 연구 (Coating defect survey of underground buried pipelines)

  • 하태현;배정효;이현구;김대경;하윤철;박경화
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 제36회 하계학술대회 논문집 전기설비
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    • pp.61-63
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    • 2005
  • In present, most of underground metallic structures, especially gas pipeline, have adopted in order to protect against a corrosion. If a coating defect is be on the surface of gas pipeline, the pitting corrosion is occur normally. So, in the corrosion field, investigation of coating defect is very important activity. In this paper, DCVG(Direct Current Voltage Gradient) method which is can detect a coating defect of gas pipeline is introduced. And also, the assesment of coating defect position according to the position of temporary anode of ICCP(Impresed Current Cathodic Protection) system is presented.

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편력케이블과 가스배관의 병행구간에 대한 교류부식 영향 검토 연구(II) (A Study on The Effects of AC Corrosion on Underground Gas Pipeline Running Parallel with High Power Cables (Case II))

  • 배정효;하태현;이현구;김대경
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제51권2호
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    • pp.74-79
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    • 2002
  • We have been analyzed the interference problems already in steady state, especially AC corrosion when the gas pipeline is burred with power cable in the same submarine tunnel. In the next stage, we analyze the induced voltage in a fault condition of 154[kV] underground T/L. This paper presents the results of them which are limitation of safety voltage. meodeling of power cables, gas pipeline and grounding systems, analysis of induced voltage in a fault condition, and protection of Power line system.

Characteristics of Sulfide Stress Corrosion Cracking of High Strength Pipeline Steel Weld

  • Chang, Woong-Seong;Yoon, Byoung-Hyun;Kweon, Young-Gak
    • Corrosion Science and Technology
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    • 제3권2호
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    • pp.81-86
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    • 2004
  • The sulfide stress corrosion cracking (SSCC) resistance of API X70 grade steel weldment has been studied using SSCC test in NACE TM-O177 method A. Also, microstructures and hardness distribution of weldment was investigated. The microstructure of SAW joint composed ferrite, pearlite and some MA constituent. Instead of hardening in CGHAZ, softening on the HAZ near base metal occurred. The low carbon TMCP type steel used for SAW showed softening behaviour in the HAZ adjacent to base metal, which was known to be closely related with the SOHIC (stress oriented hydrogen induced cracking). The SSC testing revealed that the API X70 SAW weld was suitable for sour service, satisfying the NACE requirements. By suppressing softening in the ICHAZ region, the SSCC resistance of low carbon TMCP steel welded joints could be more improved.

A Study on Drag Reduction Agency for Gas Pipeline

  • Zhang Qibin;Fan Yunpeng;Lin Zhu;Zhang Li;Xu Cuizhu;Han Wenli
    • Corrosion Science and Technology
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    • 제7권5호
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    • pp.283-287
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    • 2008
  • The drag reduction agency (DRA) for gas pipeline, a novel method used for reducing friction or drag on a gas flowing to increase the transmission efficiency of gas pipeline, is a more flexible and economical technology than internal flow efficient coatings. In this paper, an effective DRA has been developed in Authors' Institute by analyzing the hydrodynamic friction resistance on internal gas pipeline and then studying the work mechanism and molecular structure of DRA. In the meantime, a group of property test for selecting DRA material has been determined, including viscosity, contact angle, volatility, corrosion, slab extending, and flow behavior in horizontal tube. The inhibition efficiency and drag reduction efficiency of the developed DRA have been investigated finally based on the relevant test methods. Results of corrosion test show that the developed DRA has very good inhibition effect on mild steel by brushing a thin layer of DRA on steel specimens, giving inhibition efficiency of 91.2% and 73.1% in 3%NaCl solution and standard salt fog environment respectively. Results of drag-reducing test also show that the Colebrook formula could be used to calculate friction factors on internal pipes with DRA as the Reynolds number is in the range of $0.75\times10^5\sim2.0\times10^5$. By comparing with normal industrial pipes, the friction resistance coefficient of the steel pipe with DRA on internal wall decreases by 13% and the gas flux increases by 7.3% in testing condition with Reynolds number of $2.0\times10^5$.

부식결함을 가진 배관의 파손확률 예측을 위한 단순화된 방법 (A Simplified Method for Predicting Failure Probability of Pipelines with Corrosion Defects)

  • 이진한;김영섭;김래현
    • 한국가스학회지
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    • 제14권4호
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    • pp.31-36
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    • 2010
  • 본 논문은 부식 배관의 파손 가능성에 대해 확률론적 분석방법을 설명하고, 이를 단순화하여 계산할 수 있는 방법을 제안하였다. 부식 배관의 파손은 운전압력이 부식 배관의 잔존강도를 초과할 때 발생하는데 이를 한계상태 함수로 설정하여 분석하면 부식이 진행됨에 따른 누출확률에 대한 불확실성을 예측할 수 있다. 이 한계상태 함수는 해석해가 존재하지 않으므로 전통적으로 불확실성을 예측하기 위해 Monete-Carlo Simulation (MCS)을 사용한다. 본 연구에서는 한계상태 함수의 해가 하나만 존재한다는 점에 착안하여 그 해를 수치적으로 찾는 방법을 제안하였다. 이 방법은 MCS를 이용한 결과와 비교할 때 오차가 적으면서도 매우 빠르게 계산할 수 있어 효율적인 방법이라 판단된다.

개방형 U-type 기화기의 부식손상부 진단기법 개발 및 적용 (The Development and its Application of Diagnostic Technique for Corrosion Defect of U-type Open Rack Vaporizer)

  • 장상엽;이성민;오병택;고영태
    • 한국가스학회지
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    • 제5권3호
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    • pp.45-50
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    • 2001
  • 개방형 기화기는 해수를 이용하여 열교환을 수행함으로써 액체상태의 액화천연가스를 천연가스로 기화시키는 역할을 한다 86년부터 가동된 U-tyre 기화기는 천연가스생산과 관련된 중요설비 중 하나로서, 기화기 튜브는 항상 해수내에서 운전되고 있으며 기화기 튜브와 파이프사이의 용접부에서 해수로 인한 부식이 진행되고 있다. 본 연구에서는 용접부에서의 국부적인 부식원인을 찾기 위해 이종금속부식의 가능성을 평가해 보았으며 또한 비파괴적인 방법을 이용하여 부식피트의 깊이를 측정하고 유한요소를 통한 안전성 평가에 목적을 두었다. 이종금속부식가능성에 대하여 용접부 각 부위별로 시료를 채취하여 3.5$\%$(wt.) NaCl 용액내에서 모재와 용접부위의 부식전위를 측정하였으며, 비파괴 검사를 통한 잔류두께측정은 tangential radio-graphy 시험이 가장 신뢰성 있는 기법임이 확인되었다. 미세한 부식피트가 발생된 경우에는 표면형상 복제기법을 적용하였다. 비파괴적인 방법을 이용하여 산출된 부식피트의 깊이와 형상을 근거로 2차원 유한요소 해석을 수행함으로써 내압으로 인한 기화기 튜브의 안전성을 평가할 수 있었다.

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