• Title/Summary/Keyword: Pipe impact test

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Comparative study on deformation and mechanical behavior of corroded pipe: Part I-Numerical simulation and experimental investigation under impact load

  • Ryu, Dong-Man;Wang, Lei;Kim, Seul-Kee;Lee, Jae-Myung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.5
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    • pp.509-524
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    • 2017
  • Experiments and a numerical simulation were conducted to investigate the deformation and impact behavior of a corroded pipe, as corrosion, fatigue, and collision phenomena frequently occur in subsea pipelines. This study focuses on the deformation of the corrosion region and the variation of the geometry of the pipe under impact loading. The experiments for the impact behavior of the corroded pipe were performed using an impact test apparatus to validate the results of the simulation. In addition, during the simulation, material tests were performed, and the results were applied to the simulation. The ABAQUS explicit finite element analysis program was used to perform numerical simulations for the parametric study, as well as experiment scenarios, to investigate the effects of defects under impact loading. In addition, the modified ASME B31.8 code formula was proposed to define the damage range for the dented pipe.

Mechanical Strength Evaluation of A53B Carbon Steel Subjected to High Temperature Hydrogen Attack

  • Kim, Maan-Won;Lee, Joon-Won;Yoon, Kee-Bong;Park, Jai-Hak
    • International Journal of Safety
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    • v.6 no.2
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    • pp.1-7
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    • 2007
  • In this study mechanical strength of A53B carbon steel was analyzed using several types of test specimens directly machined from oil recycling pipe experienced a failure due to hydrogen attack in chemical plants. High temperature hydrogen attack (HTHA) is the damage process of grain boundary facets due to a chemical reaction of carbides with hydrogen, thus forming cavities with high pressure methane gas. Driven by the methane gas pressure, the cavities grow on grain boundaries forming intergranular micro cracks. Microscopic optical examination, tensile test, Charpy impact test, hardness measurement, and small punch (SP) test were performed. Carbon content of the hydrogen attacked specimens was dramatically reduced compared with that of standard specification of A53B. Traces of decarburization and micro-cracks were observed by optical and scanning electron microscopy. Charpy impact energy in hydrogen attacked part of the pipe exhibited very low values due to the decarburization and micro fissure formation by HTHA, on the other hand, data tested from the sound part of the pipe showed high and scattered impact energy. Maximum reaction forces and ductility in SP test were decreased at hydrogen attacked part of the pipe compared with sound part of the pipe. Finite element analyses for SP test were performed to estimate tensile properties for untested part of the pipe in tensile test. And fracture toughness was calculated using an equivalent strain concept with SP test and finite element analysis results.

Lab-scale impact test to investigate the pipe-soil interaction and comparative study to evaluate structural responses

  • Ryu, Dong-Man;Lee, Chi-Seung;Choi, Kwang-Ho;Koo, Bon-Yong;Song, Joon-Kyu;Kim, Myung-Hyun;Lee, Jae-Myung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.4
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    • pp.720-738
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    • 2015
  • This study examined the dynamic response of a subsea pipeline under an impact load to determine the effect of the seabed soil. A laboratory-scale soil-based pipeline impact test was carried out to investigate the pipeline deformation/strain as well as the interaction with the soil-pipeline. In addition, an impact test was simulated using the finite element technique, and the calculated strain was compared with the experimental results. During the simulation, the pipeline was described based on an elasto-plastic analysis, and the soil was modeled using the Mohr-Coulomb failure criterion. The results obtained were compared with ASME D31.8, and the differences between the analysis results and the rules were specifically investigated. Modified ASME formulae were proposed to calculate the precise structural behavior of a subsea pipeline under an impact load when considering sand- and clay-based seabed soils.

Fracture Characteristics of D 3507 and D 3631 City Gas Steel Pipes (도시가스용 D3507 및 D3631 강관의 파괴특성)

  • 박재학;김한국;신규인;김만원
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.39-46
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    • 2001
  • It is noted that KS D 3507 pipe steel has several problems when it is used as a city gas pipe at medium pressure. So new pipe steel, KS D 3631, was developed in order to be used as a pipe for medium and low pressure and now it is being substituted for D 3507. In this study, several mechanical tests, such as tensile test, microhardness test, and Charpy impact test were conducted to get material properties of D 3507 and D 3631 pipe steels. And also microstructures at the weld and heat affected zones were observed for the two materials. From the Charpy test results $K_{IC}/$ was estimated for the upper and lower shelf and the critical crack length is calculated for supposed axial semi-elliptical surface cracks. And the burst pressure is estimated as a function of wear depth for a defective D 3631 pipe by using the finite element method. The burst pressure is also calculated for pipes with an axial crack by using the published equations.

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A Study on the Protecting Wall for Transferring Pipe of Waste Using Cast Basalt Tube (용융주조 현무암 튜브를 이용한 생활폐기물 이송관로의 보호벽에 관한 연구)

  • Wang, Jee-Seok;Kim, Jong-Do;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.6
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    • pp.816-824
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    • 2010
  • The forces applying to an object in the transferring pipe of waste are analyzed and the equation of motion is established in this paper. It is shown that the equation of motion becomes the 1st order non-linear differential equation. Using its general solution, the velocity of the object in the transferring pipe of waste can be expressed in the explicit form. Noting that the velocity of object is impact velocity to the elbow or curved part of the transferring pipe of waste, the kinetic energy of the object can be calculated and the necessary impact strength of inner wall is obtained. The velocity of object is also calculated and presented in the graphic forms with the condition of air velocity 30m/sec. The impact test of cast basalt tube is carried out by the free fall of a weight and the test results show that the impact strength of the cast basalt tube is sufficient to apply to protecting inner wall of the transferring pipe of waste.

Cryogenic Charpy Impact Test based on GTAW Method of AISI 304 Stainless Steel for LNG Pipeline (AISI 304 스테인리스 강으로 제작된 LNG배관 용접부의 극저온 샤르피 충격시험)

  • Kim, Jeong-Hyeon;Choi, Sung-Woong;Park, Doo-Hwan;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.32 no.3
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    • pp.89-94
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    • 2014
  • AISI 304 austenitic stainless steel is widely used for LNG pipes for LNG transmission thanks to its good metallurgical and mechanical properties. In the present research, impact toughness of a gas tungsten arc welded AISI 304 stainless steel pipe was evaluated between room and liquid nitrogen ($-196^{\circ}C$) test temperatures. In addition, a comparative study was made of the fracture behavior of FCC crystal structured stainless steel weldments and BCC crystal structured mild steels(A-grade and SS400). The results showed a slight decrease in the impact energy of the AISI 304 base metal, heat affected zone(HAZ), and welded zone with decreasing test temperature. In addition, the welded metal has the highest absorbed impact energy, followed by HAZ and the base metal.

Design of small impact test device for concrete panels subject to high speed collision

  • Kim, Sanghee;Jeong, Seung Yong;Kang, Thomas H.K.
    • Advances in concrete construction
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    • v.7 no.1
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    • pp.23-30
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    • 2019
  • Five key items were used to create an economical and physically small impact test device for concrete panels subject to high speed collision: an air-compressive system, carbon steel pipe, solenoid valve, carrier and carrier-blocking, and velocity measurement device. The impact test device developed can launch a 20 mm steel spherical projectile at over 200 m/s with measured impact and/or residual velocity. Purpose for development was to conduct preliminary materials tests, prior to large-scale collision experiments. In this paper, the design process of the small impact test device was discussed in detail.

Improvement of the Vibration Characteristics for the Oil Pipe Support Structure of the Crude Oil Carrier (설계개선에 의한 원유운반선 송유관 지지구조물의 진동 저감)

  • Kim Heui-Won;Park Jin-Hwa
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.69-75
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    • 2005
  • Recently it was reported that the vibration problems on the oil pipe support structure of the crude oil carrier were occurred. in order to investigate the vibration characteristics and the causes of the vibration occasionally. the vibration measurements and impact tests for the oil Pipe structure were carried out. From the measurement results severe vibration was caused by the resonance between the transversal natural frequency of the structure and $6^{th}$ order excitation force of the main engine. Providing the proper countermeasures a series of the vibration analyses were carried out based on the measurement results. From the analysis results, it was concluded that the vibration characteristics of the oil pipe structure were affected by the oil pipes, support structure itself, upper deck structure and the installation spaces and the standard design was established for the crude oil carriers.

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Monitoring Method for Pipe Thinning using Accelerometers (가속도계를 이용한 배관 감육 감시 방법)

  • Choi, Young-Chul;Park, Jin-Ho;Yoon, Doo-Byung;Sohn, Chang-Ho;Hwang, Il-Soon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.156-162
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    • 2006
  • Pipe thinning is one of the major issues for the structural fracture of pipes of nuclear power plants. Therefore a method to inspect a large area of piping systems quickly and accurately is needed. In this paper, we proposed the method for monitoring pipe thinning. Our basic idea come from that a group velocity of impact wave is different as wall thickness. If the group velocity is measured, wall thickness can be estimated. To obtain the group velocity, time-frequency analysis is used. This is because an arrival time difference can be measured easily in time-frequency domain rather than time domain. To test the performance of this technique, experiments have been performed for a plate and U type pipe. Results show that the proposed technique is quite powerful in the monitoring pipe thinning.

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Monitoring Pipe Thinning Using Time-frequency Analysis (시간-주파수 기법을 이용한 배관 감육 감시 방법)

  • Sohn, Chang-Ho;Park, Jin-Ho;Yoon, Doo-Byung;Chong, Ui-Pil;Choi, Young-Chul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.12 s.117
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    • pp.1224-1230
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    • 2006
  • Pipe thinning is one of the major issues for the structural fracture of pipes of nuclear power plants. Therefore a method to inspect a large area of piping systems quickly and accurately is needed. In this paper, we proposed the method for monitoring pipe thinning. Our basic idea come from that a group velocity of impact wave is different as wall thickness. If the group velocity is measured, wall thickness can be estimated. To obtain the group velocity, time -frequency analysis is used. This is because an arrival time difference can be measured easily in time-frequency domain rather than time domain. To test the performance of this technique, experiments have been performed for a plate and U type pipe. Results show that the proposed technique is quite powerful in the monitoring pipe thinning.