• 제목/요약/키워드: Pipe failure

검색결과 353건 처리시간 0.023초

Failure Analysis of Stress Reliever in Heat-Transport Pipe of District Heating System

  • Cho, Jeongmin;Chae, Hobyung;Kim, Heesan;Kim, Jung-Gu;Kim, Woo Cheol;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • 제21권4호
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    • pp.243-249
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    • 2022
  • The objective of the present study was to perform failure analysis of double-layered bellow (expansion joint), a core part of stress reliever, used to relieve axial stresses induced by thermal expansion of heat-transport pipes in a district heating system. The bellow underwent tensile or compressive stresses due to its structure in terms of position. A leaked position sufferred a fatigue with a tensile component for decades. A cracked bellow contained a higher fraction of martensitic phase because of manufacturing and usage histories, which induced more brittleness on the component. Inclusions in the inner layer of the bellow acted as a site of stress concentration, from which cracks initiated and then propagated along the hoop direction from the inner surface of the inner layer under fatigue loading conditions. As the crack reached critical thickness, the crack propagated to the outer surface at a higher rate, resulting in leakage of the stress reliever.

Neutronics analysis of a 200 kWe space nuclear reactor with an integrated honeycomb core design

  • Chao Chen;Huaping Mei;Meisheng He;Taosheng Li
    • Nuclear Engineering and Technology
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    • 제54권12호
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    • pp.4743-4750
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    • 2022
  • Heat pipe cooled nuclear reactor has been a very attractive technical solution to provide the power for deep space applications. In this paper, a 200 kWe space nuclear reactor power design has been proposed based on the combination of an integrated UN ceramic fuel, a heat pipe cooling system and the Stirling power generators. Neutronics and thermal analysis have been performed on the space nuclear reactor. It was found that the entire reactor core has at least 3.9 $ subcritical even under the worst-case submersion accident superimposed a single safety drum failure, and results from fuel temperature coefficient, neutron spectrum and power distribution analysis also showed that this reactor design satisfies the neutronics requirements. Thermal analysis showed that the power in the core can be successfully removed both in normal operation or under one or more heat pipes failure scenarios.

Experimental behavior assessment of short, randomly-oriented glass-fiber composite pipes

  • Salar Rasti;Hossein Showkati;Borhan Madroumi Aghbashi;Soheil Nejati Ozani;Tadeh Zirakian
    • Steel and Composite Structures
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    • 제47권6호
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    • pp.679-691
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    • 2023
  • The application of short, fiber-reinforced polymer composite pipes has been increasing rapidly. A comprehensive review of the prior research reveals that the majority of the previously-reported studies have been conducted on the filament-wound composite pipes, and fewer studies have been reported on the mechanical behavior of short, randomly-oriented fiber composite pipes. On this basis, the main objective of this research endeavor is to investigate the mechanical behavior and failure modes of short, randomly-oriented glass-fiber composite pipes under three-point bending tests. To this end, an experimental study is performed in order to explore the load-bearing capacity, failure mechanism, and deformation performance of such pipes. Fourteen properly-instrumented composite pipe specimens with different diameters, thicknesses, lengths, and nominal pressures have been tested and also simulated using the finite element approach for verification purposes. This study demonstrates the effectiveness of the diameter-to-thickness ratio, length-to-diameter ratio, and nominal pressure on the mechanical behavior and deformation performance of short, randomly-oriented glass-fiber composite pipes.

특성곡선법을 이용한 디젤엔진 가스유동 1차원 수치해석의 타당성 평가 (Validation of diesel engine gas flow one-dimensional numerical analysis using the method of characteristics)

  • 김경현;공경주
    • 수산해양기술연구
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    • 제56권3호
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    • pp.230-237
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    • 2020
  • In order to design a diesel engine system and predict its performance, it is necessary to analyze the gas flow of the intake and exhaust system. A gas flow analysis in three-dimensional (3D) format needs a high-resolution workstation and enormous time for analysis. Therefore, the method of characteristics (MOC) was used for a gas flow analysis with a fast calculation time and a low-resolution workstation. An experiment was conducted on a single cylinder diesel engine to measure pressure in cylinder, intake pipe and exhaust pipe. The one-dimensional (1D) gas flow was analyzed under the same conditions as the experiment. The engine speed, valve timing and compression ratio were the same conditions and the intake pressure was inputted as the experimental results. Bent pipe such as an exhaust port that cannot be realized in 1D was omitted. As results of validation, the cylinder pressure showed accuracy, but the exhaust pipe pressure exhibited inaccuracy. This is considered as an error caused by the failure to implement a bent pipe such as an exhaust port. When analyzed in 3D, calculation time required 61 hours more based on a model of this study. In the future, we intend to implement a bent pipe that cannot be realized in 1D using 3D and prepare a method to supplement reliability by using 1D-3D coupling.

Mechanical Strength Evaluation of A53B Carbon Steel Subjected to High Temperature Hydrogen Attack

  • Kim, Maan-Won;Lee, Joon-Won;Yoon, Kee-Bong;Park, Jai-Hak
    • International Journal of Safety
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    • 제6권2호
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    • pp.1-7
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    • 2007
  • In this study mechanical strength of A53B carbon steel was analyzed using several types of test specimens directly machined from oil recycling pipe experienced a failure due to hydrogen attack in chemical plants. High temperature hydrogen attack (HTHA) is the damage process of grain boundary facets due to a chemical reaction of carbides with hydrogen, thus forming cavities with high pressure methane gas. Driven by the methane gas pressure, the cavities grow on grain boundaries forming intergranular micro cracks. Microscopic optical examination, tensile test, Charpy impact test, hardness measurement, and small punch (SP) test were performed. Carbon content of the hydrogen attacked specimens was dramatically reduced compared with that of standard specification of A53B. Traces of decarburization and micro-cracks were observed by optical and scanning electron microscopy. Charpy impact energy in hydrogen attacked part of the pipe exhibited very low values due to the decarburization and micro fissure formation by HTHA, on the other hand, data tested from the sound part of the pipe showed high and scattered impact energy. Maximum reaction forces and ductility in SP test were decreased at hydrogen attacked part of the pipe compared with sound part of the pipe. Finite element analyses for SP test were performed to estimate tensile properties for untested part of the pipe in tensile test. And fracture toughness was calculated using an equivalent strain concept with SP test and finite element analysis results.

Delamination evaluation on basalt FRP composite pipe by electrical potential change

  • Altabey, Wael A.
    • Advances in aircraft and spacecraft science
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    • 제4권5호
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    • pp.515-528
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    • 2017
  • Since composite structures are widely used in structural engineering, delamination in such structures is an important issue of research. Delamination is one of a principal cause of failure in composites. In This study the electrical potential (EP) technique is applied to detect and locate delamination in basalt fiber reinforced polymer (FRP) laminate composite pipe by using electrical capacitance sensor (ECS). The proposed EP method is able to identify and localize hidden delamination inside composite layers without overlapping with other method data accumulated to achieve an overall identification of the delamination location/size in a composite, with high accuracy, easy and low-cost. Twelve electrodes are mounted on the outer surface of the pipe. Afterwards, the delamination is introduced into between the three layers (0º/90º/0º)s laminates pipe, split into twelve scenarios. The dielectric properties change in basalt FRP pipe is measured before and after delamination occurred using arrays of electrical contacts and the variation in capacitance values, capacitance change and node potential distribution are analyzed. Using these changes in electrical potential due to delamination, a finite element simulation model for delamination location/size detection is generated by ANSYS and MATLAB, which are combined to simulate sensor characteristic. Response surfaces method (RSM) are adopted as a tool for solving inverse problems to estimate delamination location/size from the measured electrical potential changes of all segments between electrodes. The results show good convergence between the finite element model (FEM) and estimated results. Also the results indicate that the proposed method successfully assesses the delamination location/size for basalt FRP laminate composite pipes. The illustrated results are in excellent agreement with the experimental results available in the literature, thus validating the accuracy and reliability of the proposed technique.

THINNED PIPE MANAGEMENT PROGRAM OF KOREAN NUCLEAR POWER PLANTS

  • Lee, S.H.;Lee, Y.S.;Park, S.K.;Lee, J.G.
    • Corrosion Science and Technology
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    • 제14권1호
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    • pp.1-11
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    • 2015
  • Local wall thinning and integrity degradation caused by several mechanisms, such as flow accelerated corrosion (FAC), cavitation, flashing and/or liquid drop impingements, are a main concern in carbon steel piping systems of nuclear power plant in terms of safety and operability. Thinned pipe management program (TPMP) had been developed and optimized to reduce the possibility of unplanned shutdown and/or power reduction due to pipe failure caused by wall thinning in the secondary side piping system. This program also consists of several technical elements such as prediction of wear rate for each component, prioritization of components for inspection, thickness measurement, calculation of actual wear and wear rate for each component. Decision making is associated with replacement or continuous service for thinned pipe components. Establishment of long-term strategy based on diagnosis of plant condition regarding overall wall thinning is also essential part of the program. Prediction models of wall thinning caused by FAC had been established for 24 operating nuclear plants. Long term strategies to manage the thinned pipe component were prepared and applied to each unit, which was reflecting plant specific design, operation, and inspection history, so that the structural integrity of piping system can be maintained. An alternative integrity assessment criterion and a computer program for thinned piping items were developed for the first time in the world, which was directly applicable to the secondary piping system of nuclear power plant. The thinned pipe management program is applied to all domestic nuclear power plants as a standard procedure form so that it contributes to preventing an accident caused by FAC.

굴착잔토를 재활용한 지중 전력케이블 유동성 뒷채움재 이용시 지중연성관의 거동특성 (Behavior of Flexible Pipes with the Accelerated Flowable Backfill Materials Using Surplus Soil for Underground Power Utilities)

  • 오기대;김대홍;이대수;김경열;홍성연
    • 한국지반환경공학회 논문집
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    • 제10권7호
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    • pp.33-41
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    • 2009
  • 지중전력선과 같은 원형 지하매설관의 경우 관의 하단부 다짐효율이 낮아 파손등과 같은 구조적 문제점에 항상 노출되어있다. 이러한 문제점들 때문에 다양한 방법들이 강구되어 왔으며 그중 하나가 유동성이 뛰어난 저강도 콘크리트의 개발이다. 외국에서는 이미 오래전부터 연구개발을 진행하여 전력회사를 중심으로 이미 실용화 단계에 와있다. 따라서 본 연구에서는 개발된 지중 전력케이블 유동성 뒷채움재의 거동특성을 확인하기 위해서 개발된 유동화 뒷채움재와 일반모래를 이용하여 DB-24차량하중에 대해서 매설관의 거동을 평가하기 위해서 실증실험을 수행하고 그 결과를 수치해석 및 이론식과 비교분석하였다. 그 결과 매설관의 변형은 뒷채움재의 종류에 영향을 받는 것으로 나타났다. 유동성 뒷채움재가 모래다짐 보다 관로에 미치는 토압 및 변형 특성이 우수한 것으로 확인되었다. 하지만, 실증실험 결과와 비교검토를 위해서 수행한 수치해석 및 이론식 값들이 실증실험값과 차이가나 향후 유동성 뒷채움재에 맞는 해석방법 개발이 필요할 것으로 판단된다.

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효과적인 소방활동을 위한 지하주차장 스프링클러설비 송수배관 연결방식의 개선에 관한 연구 (A Study on Improvement of Connection Method of Underground Parking Lot SP Equipment Water Supply Pipe for Effective Fire Activities)

  • 손개성;최지훈;최돈묵
    • 대한안전경영과학회지
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    • 제17권4호
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    • pp.161-169
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    • 2015
  • A fire sprinkler system is very important to extinguish fire in the building. The sprinkler system initiates sprinkler discharge if the detection system identifies a developing fire and opens the pre-action valve. However, pre-action fire sprinkler systems mainly installed in the underground parking lot at the apartment complex do not properly operate at fire if the connection type of fire sprinkler systems does not properly installed and operated. This study identified the relationship between fire dispersion & damage and the connection type of water supply in the sprinkler system from many fire cases at the apartment complex in South Korea. In addition, this study also identified the water supply differences and characteristics between South Korea and foreign countries. The main purpose of this study is also to improve the water connection types in the sprinkler system that can reduce the potential failures of pre-action valve operation through electrical signal system. The study also suggests the improvement plan for water connection types in pre-action fire sprinkler system that can minimize potential failure of pre-action fire sprinkler system. The suggestions for revising the fire safe standard in South Korea includes letting the water supply pipe of sprinkler system water inlet connect to the second side of pre-action valve and the water flow device that can minimize potential failure of sprinkler system.

상수관망의 부분적 차폐를 위해 필요한 제수밸브 결정 알고리즘 (An Algorithm for Searching On-Off Valves to Isolate a Subsystem in a Water Distribution System)

  • 전환돈;박무종;이종석
    • 한국콘텐츠학회:학술대회논문집
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    • 한국콘텐츠학회 2008년도 춘계 종합학술대회 논문집
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    • pp.771-775
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    • 2008
  • 상수관망의 유지보수와 파괴부분의 수리를 위해서 상수관망의 일부분을 차폐할 경우가 자주 발생한다. 상수관망의 노후화로 인하여 이와 같은 부분차폐의 필요성은 증대되고 있다. 상수관망의 부분적인 차폐는 설치된 제수밸브를 닫아야 한다. 그러나 상수관망에 설치된 제수밸브의 위치와 갯수를 미리 파악하여 대처하는 것이 추가적인 피해를 방지하는데 필수적이다. 본 연구에서는 차폐하고자하는 상수관망의 위치에 따라서 필요한 제수밸브를 결정하기 위하여 세가지 matrix에 기반을 둔 알고리즘을 개발하였다. 세가지 matrix는 상수관망의 network topology를 반영하는 node-arc matrix, 제수밸브의 위치정보를 담고 있는 valve location matrix, 그리고 제수밸브가 설치되지 않은 위치정보를 담고 있는 valve deficiency matrix로 구성된다. 개발된 제수밸브 결정 알고리즘을 캐나다 오타와시의 상수관망에 적용하여 이의 적용성과 효율성을 검증하였다.

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