• Title/Summary/Keyword: Pipe Failure Test

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Deformation Characteristics of Underground Pipe with In-situ Soil CLSM (현장발생토 CLSM을 이용한 지하매설관의 변형특성)

  • 박재헌;이관호;조재윤;김석남
    • Journal of the Korean Geotechnical Society
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    • v.20 no.3
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    • pp.129-139
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    • 2004
  • During the construction of circular underground pipe, the non-proper compaction along the pipe and the decrease of compaction efficiency have been the main problems to induce the failure of underground pipe or facility. The use of CLSM (controlled low strength materials) should be one of the possible applications to overcome those problems. In this research, the small-scaled model test and the numeric analysis using PENTAGON-3D FEM program were carried out for three different cases on the change of backfill materials, including the common sand, the soil from construction site, and the CLSM.. From the model test in the lab, it was found out that the use of CLSM as backfill materials reduced the vertical and lateral deformation of the pipe, as well as the deformation of the gound surface. The main reason for reducing the deformation would be the characteristics of the CLSM, especially self-leveling and self-hardening properties. The measured earth pressure at the surround of the corrugated pipe using the CLSM backfills was smaller than those in the other cases, and the absolute value was almost zero. Judging from the small-scaled model test and FEM analysis, the use of CLSM as backfill materials should be one of the best choices reducing failure of the underground pipes.

Effect of Wall Thinned Shape and Pressure on Failure of Wall Thinned Nuclear Piping Under Combined Pressure and Bending Moment (감육형상 및 내압이 원자력 감육배관의 파단에 미치는 영향 -내압과 굽힘모멘트가 동시에 작용하는 경우-)

  • Shim, Do-Jun;Lim, Hwan;Choi, Jae-Boong;Kim, Young-Jin;Kim, Jin-Won;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.742-749
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    • 2003
  • Failure of a pipeline due to local wall thinning is getting more attention in the nuclear power plant industry. Although guidelines such as ANSI/ASME B31G and ASME Code Case N597 are still useful fer assessing the integrity of a wall thinned pipeline, there are some limitations in these guidelines. For instance, these guidelines consider only pressure loading and thus neglect bending loading. However, most Pipelines in nuclear power plants are subjected to internal pressure and bending moment due to dead-weight loads and seismic loads. Therefore, an assessment procedure for locally wall thinned pipeline subjected to combined loading is needed. In this paper, three-dimensional finite element(FE) analyses were performed to simulate full-scale pipe tests conducted for various shapes of wall thinned area under internal pressure and bending moment. Maximum moments based on true ultimate stress(${\alpha}$$\sub$u,t/) were obtained from FE results to predict the failure of the pipe. These results were compared with test results, which showed good agreement. Additional finite element analyses were performed to investigate the effect of key parameters, such as wall thinned depth, wall thinned angle and wall thinned length, on maximum moment. Also, the effect of internal pressure on maximum moment was investigated. Change of internal pressure did not show significant effect on the maximum moment.

Prognostics for Industry 4.0 and Its Application to Fitness-for-Service Assessment of Corroded Gas Pipelines (인더스트리 4.0을 위한 고장예지 기술과 가스배관의 사용적합성 평가)

  • Kim, Seong-Jun;Choe, Byung Hak;Kim, Woosik
    • Journal of Korean Society for Quality Management
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    • v.45 no.4
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    • pp.649-664
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    • 2017
  • Purpose: This paper introduces the technology of prognostics for Industry 4.0 and presents its application procedure for fitness-for-service assessment of natural gas pipelines according to ISO 13374 framework. Methods: Combining data-driven approach with pipe failure models, we present a hybrid scheme for the gas pipeline prognostics. The probability of pipe failure is obtained by using the PCORRC burst pressure model and First Order Second Moment (FOSM) method. A fuzzy inference system is also employed to accommodate uncertainty due to corrosion growth and defect occurrence. Results: With a modified field dataset, the probability of failure on the pipeline is calculated. Then, its residual useful life (RUL) is predicted according to ISO 16708 standard. As a result, the fitness-for-service of the test pipeline is well-confirmed. Conclusion: The framework described in ISO 13374 is applicable to the RUL prediction and the fitness-for-service assessment for gas pipelines. Therefore, the technology of prognostics is helpful for safe and efficient management of gas pipelines in Industry 4.0.

The Evaluation of GFRP Pipe by NDT Methods (비파괴시험에 의한 GFRP Pipe의 평가)

  • Lee, J.S.;Cho, K.S.;Chang, H.K.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.48-55
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    • 1989
  • It is desirable to develop the effective NDT techniques to evaluate the strength of composite structures. In this study several of acoustic NDT techniques were applied to investigate useful parameters for evaluating the filament wound GFRP structures and following results were obtained. 1. Propagation velocity of stress wave to axial direction in the filament wound GFRP pipe depends on the effective modulus along the propagation direction and source location was parcticable from the a measured velocities. 2. By the application of acoustic emission techniques to GFRP pipe during hydraulic test, it was proven to be possible to detect the damage initiating pressure which could be evaluated nondestructively through the measuring of stress wave energy factor(SWEF). 3. The final failure pressure of GFRP was greatly influenced in the presence of pass through defects, and void-like defects were more dangerous than the laminar type defects.

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Lab-scale impact test to investigate the pipe-soil interaction and comparative study to evaluate structural responses

  • Ryu, Dong-Man;Lee, Chi-Seung;Choi, Kwang-Ho;Koo, Bon-Yong;Song, Joon-Kyu;Kim, Myung-Hyun;Lee, Jae-Myung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.4
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    • pp.720-738
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    • 2015
  • This study examined the dynamic response of a subsea pipeline under an impact load to determine the effect of the seabed soil. A laboratory-scale soil-based pipeline impact test was carried out to investigate the pipeline deformation/strain as well as the interaction with the soil-pipeline. In addition, an impact test was simulated using the finite element technique, and the calculated strain was compared with the experimental results. During the simulation, the pipeline was described based on an elasto-plastic analysis, and the soil was modeled using the Mohr-Coulomb failure criterion. The results obtained were compared with ASME D31.8, and the differences between the analysis results and the rules were specifically investigated. Modified ASME formulae were proposed to calculate the precise structural behavior of a subsea pipeline under an impact load when considering sand- and clay-based seabed soils.

The seismic performance of steel pipe-aeolian sand recycled concrete columns

  • Yaohong Wang;Kangjie Chen;Zhiqiang Li;Wei Dong;Bin Wu
    • Earthquakes and Structures
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    • v.26 no.1
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    • pp.77-86
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    • 2024
  • To investigate the seismic performance of steel pipe-aeolian sand recycled concrete columns, this study designed and produced five specimens. Low-cycle repeated load tests were conducted while maintaining a constant axial compression ratio. The experiment aimed to examine the impact of different aeolian sand replacement rates on the seismic performance of these columns. The test results revealed that the mechanical failure modes of the steel pipe-recycled concrete column and the steel pipe-aeolian sand recycled concrete column were similar. Plastic hinges formed and developed at the column foot, and severe local buckling occurred at the bottom of the steel pipe. Interestingly, the bulging height of the damaged steel pipe was reduced for the specimen mixed with an appropriate amount of wind-deposited sand under the same lateral displacement. The hysteresis curves of all five specimens tested were relatively full, with no significant pinching phenomenon observed. Moreover, compared to steel tube-recycled concrete columns, the steel tube-aeolian sand recycled concrete columns exhibited improved seismic energy dissipation capacity and ductility. However, it was noted that as the aeolian sand replacement rate increased, the bearing capacity of the specimen increased first and then decreased. The seismic performance of the specimen was relatively optimal when the aeolian sand replacement rate was 30%. Upon analysis and comparison, the damage analysis model based on stiffness and energy consumption showed good agreement with the test results and proved suitable for evaluating the damage degree of steel pipe-wind-sand recycled concrete structures.

The Evaluation of Remaining Strength for Corroded Pipeline by Full Scale Burst Test (실제크기 배관의 파열시험을 통한 가스배관의 파괴거동 평가)

  • Kim, Young-Pyo;Baek, Jong-Hyun;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.339-344
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    • 2001
  • The transmission pipeline industry spends many millions of dollars annually performing inline inspections, excavating sites of possible corrosion, and repairing or replacing damaged sections of pipe. New criteria for evaluation the integrity of corroded pipe have been developed in recent years to help in controlling these costs. These new criteria vary widely in their estimates of integrity and the most appropriate criterion for a given pipeline is not always clear. This paper presents an overview, comparison and evaluation of acceptability criteria for corrosion defects in pipelines. By full scale burst tests, this paper have assessed the relative accuracy of each of theses criteria in predicting failure and remaining strength. Many of the criteria appear to be excessively conservative and indicate that defects must be repaired when none is needed, based upon burst test data.

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Optimal Design of Irrigation Pipe Network with Multiple Sources

  • Lyu, Heui-Jeong;Ahn, Tae-Jin
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.39 no.2
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    • pp.9-18
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    • 1997
  • Abstract This paper presents a heuristic method for optimal design of water distribution system with multiple sources and potential links. In multiple source pipe network, supply rate at each source node affects the total cost of the system because supply rates are not uniquely determined. The Linear Minimum Cost Flow (LMCF) model may be used to a large scale pipe network with multiple sources to determine supply rate at each source node. In this study the heuristic method based on the LMCF is suggested to determine supply rate at each source node and then to optimize the given layout. The heuristic method in turn perturbs links in the longest path of the network to obtain the supply rates which make the optimal design of the pipe network. Once the best tree network is obtained, the frequency count of reconnecting links by considering link failure is in turn applied to form loop to enhance the reliability of the best tree network. A sample pipe network is employed to test the proposed method. The results show that the proposed method can yield a lower cost design than the LMCF alone and that the proposed method can be efficiently used to design irrigation systems or rural water distribution systems.

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Development of a Failure Probability Model based on Operation Data of Thermal Piping Network in District Heating System (지역난방 열배관망 운영데이터 기반의 파손확률 모델 개발)

  • Kim, Hyoung Seok;Kim, Gye Beom;Kim, Lae Hyun
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.322-331
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    • 2017
  • District heating was first introduced in Korea in 1985. As the service life of the underground thermal piping network has increased for more than 30 years, the maintenance of the underground thermal pipe has become an important issue. A variety of complex technologies are required for periodic inspection and operation management for the maintenance of the aged thermal piping network. Especially, it is required to develop a model that can be used for decision making in order to derive optimal maintenance and replacement point from the economic viewpoint in the field. In this study, the analysis was carried out based on the repair history and accident data at the operation of the thermal pipe network of five districts in the Korea District Heating Corporation. A failure probability model was developed by introducing statistical techniques of qualitative analysis and binomial logistic regression analysis. As a result of qualitative analysis of maintenance history and accident data, the most important cause of pipeline damage was construction erosion, corrosion of pipe and bad material accounted for about 82%. In the statistical model analysis, by setting the separation point of the classification to 0.25, the accuracy of the thermal pipe breakage and non-breakage classification improved to 73.5%. In order to establish the failure probability model, the fitness of the model was verified through the Hosmer and Lemeshow test, the independent test of the independent variables, and the Chi-Square test of the model. According to the results of analysis of the risk of thermal pipe network damage, the highest probability of failure was analyzed as the thermal pipeline constructed by the F construction company in the reducer pipe of less than 250mm, which is more than 10 years on the Seoul area motorway in winter. The results of this study can be used to prioritize maintenance, preventive inspection, and replacement of thermal piping systems. In addition, it will be possible to reduce the frequency of thermal pipeline damage and to use it more aggressively to manage thermal piping network by establishing and coping with accident prevention plan in advance such as inspection and maintenance.

Failure Pressure Evaluation of Local Wall-Thinned Elbows by Real-scale Burst Tests (실배관 파열실험을 통한 국부감육 곡관 손상압력 평가)

  • Kim, Jin-Weon;Park, Chi-Yong;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.1017-1024
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    • 2007
  • This study performed a series of burst tests at ambient temperature using real-scale elbow specimen containing a local wall-thinning defect at it's intrados or extrados and evaluated failure pressure of locally wall-thinned elbows. In the experiment, a 90-degree 100A, Sch. 80 standard elbow was employed, and various wall-thinning geometries, such as length, depth, and circumferential angle, were considered. From the results of experiment, the dependences of failure pressure of wall-thinned elbows on the defect geometries and locations were investigated. In addition, the reliability of existing models was examined by comparing the tests data with the results predicted from existing failure pressure evaluation models for locally wall-thinned elbow.