• 한국정밀공학회지
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• 제27권3호
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• pp.127-134
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• 2010

Components in thermal power plants are subjected to service conditions under which creep damages take place causing material exhaustion. Comprehensive creep damage investigations have been performed on a 0.5Cr0.5Mo0.25V pipe bend which had been taken out of service after 117,603h and 501 start-ups because of severe cracks. The propagation of creep damage in a long term exposed pipe bend has been analysed by the replication, Indentation and hardness tests. Also, Calculation of creep lifetime has been investigated in order to verify actual lifetime of a damaged pipe bend. By measuring diametrical expansion, Accumulated creep strain and creep strain rate were calculated. Calculated results of creep lifetime on the Larson-Miller Parameter method are good agreement with actual service-exposed hour.

• 대한기계학회논문집A
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• 제31권5호
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• pp.562-569
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• 2007

This paper presents plastic limit loads and approximate J estimates for axial through-wall cracked pipe bends under internal pressure and in-plane bending. Geometric variables associated with a crack and pipe bend are systematically varied, and three possible crack locations (intrados, extrados and crown) in pipe bends are considered. Based on small strain finite element limit analyses using elastic-perfectly plastic materials, effect of bend and crack geometries on plastic limit loads for axial through-wall cracked pipe bends under internal pressure and in-plane bending are quantified, and closed-form limit solutions are given. Based on proposed limit load solutions, a J estimation scheme for axial through-wall cracked pipe bends under internal pressure and in-plane bending is proposed based on reference stress approach.

• 대한기계학회논문집A
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• 제33권4호
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• pp.337-345
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• 2009

This paper investigates the reliability of district heating pipes at thermo-elastic fatigue loading. District heating pipes, subjected to $120^{\circ}C$ and $16kg_f/cm^2$ due to water distributing service through inside the pipes, should endure long term cyclic thermal-mechanical loadings. The heating pipes are the co-centric tubes of steel pipe, poly urethane(PUR) insulator, and high density poly ethylene(HDPE) case. On installation, foam pad is externally wrapped for accommodating stress reduction near the bend sections of pipes. However, there have been frequent reports on the failures of bend sections in the middle of long term service. This study scrutinizes the observed failures near the bend sections through applying the finite element methods. Specially in this study, heating pipes are studied on the influence of foam padding on failures and proposed new designs for reinforced bend without foam pad.

• Nuclear Engineering and Technology
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• 제40권1호
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• pp.37-48
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• 2008

Flow fields inside feeder pipes have been simulated numerically using a CFD (computational fluid dynamics) code to calculate the shear stress distribution, which is the most important factor in predicting the local regions of feeder pipes highly susceptible to FAC (flow-accelerated corrosion)-induced wall thinning. The CFD approach, with schemes used in this study, to simulate the flow situations inside the CANDU feeder pipes has been verified as it showed a good agreement between the investigation results for the failed feedwater pipe at Surry unit 2 plant in the U.S. and the CFD calculation. Sensitivity studies of the three geometrical parameters, such as angle of the first and second bends, length of the first span between the grayloc hub and the first bend, and length of the second span between the first and the second bends have been performed. CFD analysis reveals that the local regions of feeder pipes of Wolsung unit 1 in Korea, on which wall thickness measurements have been performed so far, are not coincident with the worst regions predicted by the present CFD analysis located in the connection region of straight and bend pipe near the inlet part of the bend intrados. Finally, based on the results of the present CFD analysis, a guide to the selection of the weakest local positions where the measurement of wall thickness should be performed with higher priority has been provided.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.1836-1841
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• 2007

Based on three-dimensional (3-D) FE limit analyses, this paper provides plastic limit and TES(Twice-Elastic-Slope) loads for pipe bends under combined pressure and out-of-plane bending. The plastic limit loads are determined from FE limit analyses based on elastic-perfectly-plastic materials using the small geometry change option, and the FE limit analyses using the large geometry change option provide TES plastic loads. A wide range of parameters related to the bend geometry is considered. Based on the FE results, closed-form approximations of plastic limit and TES plastic load solutions for pipe bends under out-of-plane bending are proposed.

• 대한기계학회논문집A
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• 제30권8호
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• pp.1008-1015
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• 2006

Based on three-dimensional (3-D) FE limit analyses, this paper provides plastic limit, collapse and instability load solutions for pipe bends under combined pressure and in-plane bending. The plastic limit loads are determined from FE limit analyses based on elastic-perfectly plastic materials using the small geometry change option, and the FE limit analyses using the large geometry change option provide plastic collapse loads (using the twice-elastic-slope method) and instability loads. For the bending mode, both closing bending and opening bending are considered, and a wide range of parameters related to the bend geometry is considered. Based on the FE results, closed-form approximations of plastic limit and collapse load solutions for pipe bends under combined pressure and bending are proposed.

• 대한기계학회논문집A
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• 제40권3호
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• pp.245-252
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• 2016

본 논문은 벤드(bend)부의 노후 문제를 경감시키기 위한 대안으로 폼패드를 없앤 이중보온관의 형상 설계를 제안하였다. 전 관경에 대해 유한요소해석을 수행하였으며, 이를 토대로 전단제어링 형상을 결정하였다. 제안된 전단제어링 사양 강화이형관에 대한 현장 시공 시험은 진행하였으며, 온도와 응력 데이터를 취득 및 분석하였다. 강화이형관의 제작과 현장 시범시공을 통하여 강화이형관이 폼패드를 시공하지 않으면서도 강관의 열응력이 허용치 기준내에 있음을 확인하였다. 특히 보온재의 전단강도가 강화되어 폼패드를 적용한 기존 벤드보다 낮은 최대 전단응력이 발생함을 확인함으로써, 강화이형관 적용에 따른 구조 안전성 향상 효과를 확인하였다.

• 대한기계학회논문집B
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• 제30권10호
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• pp.966-972
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• 2006

A numerical simulation is performed fur developing turbulent flow in a strongly curved 180 deg pipe and its downstream tangent by a new solution code(PowerCFD) which adopts an unstructured cell-centered method. The governing equations are discretized as the full elliptic from of the equations of motion. Three typical two-equation turbulence models of low-Reynolds-number form are used to approximate the turbulent stress field. Solutions fur both streamwise and circumferential velocity components are compared with the experimental data by Azzola et at.(1986). The ${\kappa}-{\omega}$ model by Wilcox(1988) is found to give better prediction performance than the other two. Predicted secondary velocities and streamwise velocity component contours at sequential longitudinal stations are also presented in order to enable a detailed description of the complete flow. It is also found that, in the bend both mean streamwise and secondary velocities never achieve a fully-developed state and the code is capable of producing very well the complex nature of steady flow in a strongly curved pipe.

• 한국기계가공학회지
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• 제18권12호
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• pp.52-58
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• 2019

This study numerically analyzed the icing process in a U-shaped pipe exposed to the outside by considering the mushy zone of freezing water. Numerical results showed that the flow was pulled outward due to the U-shaped bend in the freezing section exposed to the outside, which resulted in the ice wave formation on the wall of the bended pipe behind. At the same time, the formation of a corrugated ice layer became apparent due to the venturi effect caused by the ice. The factors affecting the freezing were investigated, including the change of the pipe wall temperature, the water inflow velocity, and the pipe bend spacing. It was found that, as a whole, the thickness of the freezing layer increased as the pipe wall temperature decreased. It was also found that the freezing layer became relatively thin when the inflow rate of water was increased, and that the spacing of the pipe bends did not significantly impact the change in the freezing layer.

• 대한기계학회논문집A
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• 제29권7호
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• pp.947-954
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• 2005

The purpose of this study is to develop failure pressure evaluation models, which are applicable to straight pipes and elbows containing an internally wall thinning defect induced by flow-accelerated-corrosion (FAC). In this study, thus, three dimensional finite element (FE) analyses are performed to investigate the dependences of failure pressure of internally wall thinned pipe on the defect shape, the pipe geometry, and the defect location and bend radius of elbow. Also, the existing failure pressure assessment models for externally wall thinned pipes are examined. Based on these, the new models for assessing failure pressure of piping components with an internally wall thinning defect are proposed. Comparison of failure pressure, predicted by proposed models, with FE analysis result shows good agreement regardless of pipe type, defect shape, and defect location and bend radius.