• Title/Summary/Keyword: Pinion gear

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Coupled Unbalance Response Analyses of a Geared Two-shaft Rotor-bearing System (기어 전동 2축 로터-베어링 시스템의 연성 불균형 응답해석)

  • 이안성;하진웅
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.8
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    • pp.598-604
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    • 2003
  • In this paper a general solution method is presented to obtain the unbalance response orbit from the finite element based equations of motion of a gear-coupled two-shaft rotor-bearing system, whose shafts rotate at their different speeds from each other. Particularly, are proposed analytical solutions of the maximum and minimum radii of the orbit. The method has been applied to analyze the unbalance response of a 800 refrigeration-ton turbo-chiller rotor-bearing system having a bull-pinion speed increasing gear. Bumps in the unbalance response of the driven high speed compressor rotor system have been observed at the first torsional natural frequency due to the coupling effect of lateral and torsional dynamics. Further, the proposed analytical solutions have agreed well with those obtained by a full numerical approach. The proposed analytical solutions can be generally applied to obtain the maximum and minimum radii of the unbalance response orbits of dual-shaft rotor-bearing systems coupled by bearings as well.

Mechanical characteristics of involute-circular arc composite tooth profile (인벌류우트-圓弧 合成齒形의 諸特性)

  • 변준형;최상훈;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.870-875
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    • 1986
  • In this study, full-rounded tip curve of rack and its mating fillet curve of pinion in Involute-circular arc composite tooth profile are derived. Mechanical characteristics are calculated analytically, i.e., Specific sliding, Nominal bending stress at working root circle and the Contact factor of the arc of contact in circular arc part to the arc of double contact. These characteristics compared with standard involute tooth profile are improved in circular arc part of composite tooth profile. To obtain more efficient composite tooth profile, we studied these characteristics with regard to the changes of unwound angle and radius of circualr arc. And a design method of composite tooth profile is suggested. Composite tooth profile are compared with standard involute tooth profile.

A Study on Efficiency Improvement of Vane Damper of Marine Boiler FD FAN (중대형 보일러용 FD FAN의 베인 댐퍼 구조 개선에 관한 연구)

  • Kang, Bong-Sung;Park, Yool-Min;Kim, Sung-Moon;Jung, Soon-Jae;Yoo, Min-Gyung;Jang, Sung-Cheol
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.375-380
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    • 2008
  • This study have processed the developing of vane damper with accurate control by using gear which is a flow-control equipment of marine boiler's FD fan on this research. For the developing of vane damper, we have corrected some problem from welding & assembly process by changing the design, and for the case of an emergency case, we have applied the easy disassembly & assembly on that vane damper. Compared to Rink type vane damper in current, we have focused on high efficiency with low price of that new developing damper. For selection of actuator, we have tried to find the propriety with our developing focus. Also, we have developed a jig of assembly processing for high productivity with quality, it caused the best assembly performance with heat-treated & processed parts.

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ANSYS®-Based Gear Stress Analysis of a Lightweight 3-DOF Wrist Mechanism for a Parallel Robot with Expanded Workspace (고속 확장된 작업공간을 가진 병렬 로봇을 위한 경량 3-DOF 손목 메커니즘의 ANSYS 기반 응력해석)

  • Park, Sang Hyeok;Chung, Won Jee;Hwang, Hui Geon;Kim, Hong Rok;Choi, Se Woong;Jee, Myeong Jun;Hong, Woo Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.116-122
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    • 2022
  • This study proposed a method of testing the stability when selecting gears to reduce the weight of a 3-DOF wrist mechanism for a pick-and-place 3-DOF parallel robot with an increased workspace by using an additional straight axis at its top. We performed SolidWorks® modeling- and ANSYS®-based structural analysis of a pinion gear, which is most vulnerable to the force from a 3-DOF wrist mechanism, to lighten the robot weight for performing various tasks. When the initial analysis results considerably differed from the theoretical values calculated in advance, we checked and identified the errors in the contact conditions or input values. Ultimately, it is believed that the methodology presented in this paper will help in mitigating errors during analysis and determine the accurate values for a lightweight 3-DOF wrist mechanism for a parallel robot with an expanded workspace.

Design of Precision Motor Dynamometer System using MR Fluid (MR Fluid를 이용한 정밀 모터 동력계 실험 장치 설계)

  • Kim J.K.;Roh C.Y.;Roh M.H.;Lee E.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.313-317
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    • 2005
  • Precision motor dynamometer is requiring for nano positioning control performance recently. Particularly, linear motor is using rapidly and the dynamometer needs is increasing. In this study, a precision control dynamometer is designed using MR (Magnetic Rheological) damper. The ultra precision motor system including the driver and controller is tested using the MR damper dynamometer. This dynamometer is able to measure torque for rotary motor or traction force with linear positioning accuracy for linear motor system.

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Power Flow Analysis for Manufacturing of Planetary Gears in an 8-speed Automatic Transmission (II): 4-8 Speeds (8단 자동변속기의 유성기어 가공을 위한 동력 흐름 해석 (2) : 4-8단)

  • Lee, Kyoung-Jin;Kim, Jeong-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.57-65
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    • 2016
  • The power flow of an 8-speed automatic transmission was analyzed using a lever analogy for the manufacturing of planetary gears. From the analysis, we found that the engine power was split between the first and second double-pinion planetary gears (DPPG1 and DPPG2), and was then passed to the DPPG3 for the fourth speed. For the fifth speed, the engine power was split between the DPPG1 and DPPG3. For the speeds 6-8, the engine power was passed only to SPPG2, while the seventh speed contained the power circulation.

A Study on the Dynamic and Control Performance of New Type EPS systems with Two Magnetic Clutches

  • Boo, Kwang-Suck;Song, Jeong-Hoon;Lee, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1874-1879
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    • 2004
  • This paper validates new type electric power steering (EPS) system which is driven by a uni-direction rotational motor and two electromagnetic clutches. The assist motor of the new type EPS produces a torque for assisting the steering in only one direction and two electromagnetic clutches transmit the assist torque to the pinion gear in either left or right direction with respect to the steering rotation. In order to evaluate the static and dynamic characteristics of the new type EPS, the EPS has been modeled by using the well known customized software such as MSC.ADAMS and MSC.CarSim. The ADAMS software has been used to investigate the static characteristics of the proposed system. ADAMS, however, can not describe dynamics of a vehicle and perform the simulation under the various road conditions. Thus the dynamic characteristics of the vehicle including the EPS are analyzed very well by using the CarSim software. A sinusoidal steering input command is applied to the propose EPS system in order to evaluate the static characteristics, while the double lane changes are applied to the vehicle with the EPS in order to evaluate the dynamic performance. Through a series of simulations, we can conclude that the propose EPS shows the stable dynamic characteristics when the rotational direction is changed.

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Stress analysis of bucket rotating part of the compact excavator (굴삭기 버킷 회전부의 응력해석)

  • Shin, Suk-Shin;Noh, Jong-Ho;Park, Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.2
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    • pp.178-182
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    • 2013
  • In mining and its similar industries, compact excavators are used commonly in narrow working spaces, of which bucket must be rotated essentially. Considering of those applications, many kinds of the compact excavators have been developed, but any stress evaluation of bucket rotating part had not been attempted. In this study, using of the finite element method and Spare solver, stress analysis has been performed on the bucket rotating parts and its adjacent parts of compact excavator, with using an excavation stress model, in various directions and positions. Resultantly, it has been defined that stress of connector in the rotating part is a little higher, due to its shape, than those remained parts of which stress are shown equally as 1 MPa. Especially in the moving parts, the stress of bucket pin and rotating pinion gear has been calculated as 7.7 MPa and 40 MPa respectively.

Prototype Parallel Gripper Mechanism Equipped with Assisting Grippers for Small Object Grasping and Experimental Validation (소형 물체 파지를 위해 보조 그리퍼가 장착된 프로토 타입 평행 그리퍼 메커니즘 및 실험적 검증)

  • HyoJae Kang;SeoHyun Yoo;YongJae Lee;Min-Sung Kang
    • The Journal of Korea Robotics Society
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    • v.19 no.1
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    • pp.58-64
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    • 2024
  • The ability of the robot gripper to handle a wide range of objects significantly impacts its operational effectiveness. Among the robot grippers commonly used, the economically feasible choice is the relatively simple structure of a parallel gripper. To perform more densely packed tasks with a parallel gripper, it should be capable of handling small objects. Therefore, this study designs a parallel gripper mechanism equipped with assisting grippers to ensure smooth grasping of small objects. The parallel gripper is designed using a rack and pinion gear system, with two additional grippers on both side, and these assisting grippers are designed to be detachable. The two assisting grippers have different type of tip to grasp thin fabric shapes and thin stick shapes. The gripper prototype is used to verify the grasping capabilities for shapes achievable with a conventional parallel gripper and those intended for grasping with the assisting grippers through grasping experiments. Consequently, by equipping a conventional parallel gripper with assisting grippers as in this study, it becomes capable of handling a broader range of objects, in addition to its existing functionality.

A passive vibration isolator with bio-inspired structure and inerter nonlinear effects

  • Jing Bian;Xu-hong Zhou;Ke Ke;Michael CH Yam;Yu-hang Wang;Yue Qiu
    • Structural Engineering and Mechanics
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    • v.88 no.3
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    • pp.221-238
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    • 2023
  • This paper developed and examined a novel passive vibration isolator (i.e., "X-inerter") motivated by combining a bio-inspired structure and a rack-pinion inerter. The bio-inspired structure provided nonlinear stiffness and damping owing to its geometric nonlinearity. In addition, the behavior was further enhanced by a gear inerter that produced a special nonlinear inertia effect; thus, an X-inerter was developed. As a result, the X-inerter can achieve both high-static-low-dynamic stiffness (HSLDS) and quasi-zero stiffness (QZS), obtaining ultra-low frequency isolation. Furthermore, the installed inerter can produce a coupled nonlinear inertia and damping effect, leading to an anti-resonance frequency near the resonance, wide isolation region, and low resonance peak. Both static and dynamic analyses of the proposed isolator were conducted and the structural parameters' influence was comprehensively investigated. The X-inerter was proven to be comparatively more stable in the ultra-low frequency than the benchmarking QZS isolator due to the nonlinear damping and inertia properties. Moreover, the inertia effect could suppress the bio-inspired structure's super- and sub-harmonic resonance. Therefore, the X-inerter isolator generally possesses desirable nonlinear stiffness, nonlinear damping, and unique nonlinear inertia, designed to achieve the ultra-low natural frequency, the anti-resonance property, and a wide isolation region with a low resonance peak.