• 제목/요약/키워드: Pin-On Disk Test

검색결과 111건 처리시간 0.023초

피스톤 런닝부의 소재에 따른 마모특성 연구 (A Study on Wear Characteristics of Piston Running Part)

  • 장정환;이혜경;주병돈;이재호;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.375-378
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    • 2007
  • Abrasive wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. Wear by abrasion are forms of wear caused by contact between a particle and solid material. Abrasive wear is the loss of material by the passage of hard particles over a surface. From the pin-on-disk test, particle dent test and scuffing test, abrasive wear characteristics of diesel engine cylinder liner-piston ring have been investigated. Pin-on-disk test results indicate that abrasive wear resistance is not simply related to the hardness of materials, but is influenced also by the microstructure, temperature, lubricity and micro- fracture properties. In particle dent test, dent resistance stress decreases with increasing temperature. From the scuffing test by using pin-on-disk tester, scuffing mechanisms for the soft coating and hard coating were proposed and experimentally confirmed.

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마멸입자가 운동이력이 다른 금속재료의 마찰 마멸현상에 미치는 영향

  • 황동환;김대은;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.807-810
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    • 1995
  • The effects of weae particles on the friiction and wear behavior of metals in dry sliding conditions are presented. The tribological test were performed using pure metal specimens which were selected based on their degrees of compatibility and hardness ratio. Friction and wear experiments were conducted using both pin-on-disk and reciprocating pin-on-plate type tribotesters to investigate the effect of motion history. Experimental results show that in the case of dry sliding the frictional behavior observed during pin-on-disk test differed form that of pin-on-reciprocator test for the given set of material pairs. The friction coefficient and wear rate were found to be higher for the pin-on-disk tests. It is suspected that the sliding motion of the pin affects the wear particle dynamics, which in turn influences the frictional behavior. The effect of material pair properties seemed to be relatively smaller than that of wear particles. The results of this paper is expected to aid in the design of mechanical systems for best tribological performance.

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Ni계 및 Co계 합금 PTA 오버레이용접층의 마모거동에 관한 연구 (Wear Behavior of Plasma Transferred Arc Deposited Layers for Ni - and Co - base Alloy)

  • 윤병현;이창희;김형준
    • Journal of Welding and Joining
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    • 제19권5호
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    • pp.540-547
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    • 2001
  • This study has evaluated the wear behavior of PTA (Plasma Transferred Arc) Inconel 625 and Stellite 6 overlays on Nimonic 80A substrate. Nimonic 80A alloy was also included for comparison. In order to evaluate the wear performance, three-body abrasive wear test and pin-on-disk dry sliding wear test were performed. Microstructural development during the solidification of deposits is also discussed. Wear test results show that the wear rate of Stellite 6 deposit is lower than that of Inconel 625 deposit and Nimonic 80A. The sliding wear resistance of overlay deposits follows a similar trend to the abrasive wear resistance, but for Nimonic 80A. The main wear mechanisms were abrasive wear for Inconel 625 deposit, adhesive wear and delamination for Stellite 6 deposit in pin-on-disk dry sliding wear test and ploughing in three-body abrasive wear test. Cross sectional examinations of the worn surface of pin specimens after pin-on-disk dry sliding wear test implies that the plastic deformation near worn surface has occurred during the wear testing.

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Pin-on-disk를 이용한 기초 마찰소음 실험 연구 (A Basic Experimental Study on the Squeak Noise Using the Pin-on-disk)

  • 남재현;강재영
    • 한국소음진동공학회논문집
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    • 제22권8호
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    • pp.736-741
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    • 2012
  • Squeak noise is studied by using the pin-on-disk system with aluminum pin and steel disk. Noise induced by friction is measured with respect to the normal loads and sliding speeds. The negative slope of friction-velocity curve is seen when the squeak noise occurs. It is found that the normal load influences on the sound level of squeak noise. From the hammering test, the major frequency of the squeak noise is shown to correspond to one of system modes, which implies that squeak phenomenon arises from the unstable system modes. The result of FE analysis shows that the major squeak mode is the bending mode of the pin.

중공형 암석시편의 Pin-on-disk 마모시험을 위한 등속도 나선경로 계산방법 (Calculation Method of Constant Linear Velocity Spiral Path for Pin-on-disk Abrasion Test using a Hollow Type Rock Sample)

  • 강훈;김대지;송창헌;오주영;조정우
    • 터널과지하공간
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    • 제30권4호
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    • pp.394-403
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    • 2020
  • 본 기술보고는 Pin-on-disk 마모시험에서 연속적인 등속도 아르키메데스 나선 경로 계산 방법에 관해 설명한다. 근사 계산된 등속도 아르키메데스 나선은 회전 중심 가까이에서 속도가 불안정하다. 따라서 본 기술보고에서는 등속도 조건을 만족시키기 위해 중공 단면을 가지는 시편을 사용하여 원점 부근에서 오프셋을 주었다. 또한, 내향형 나선과 외향형 나선을 연속적으로 연결하기 위해서 각각의 나선의 시작과 종료 지점 정보를 다음 차례의 나선에 반영하였다. 더불어, 시편의 치수과 마모시험 조건의 변화에 따라 등속도 나선 경로를 편리하게 계산하는 데 도움을 주고자 전용 계산 프로그램을 개발하였다.

디젤엔진 실린더 라이너-피스톤 링 소재의 연삭 마멸 특성 (Abrasive Wear Characteristics of Materials for Diesel Engine Cylinder Liner and Piston Ring)

  • 장정환;김정훈;김창희;문영훈
    • 열처리공학회지
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    • 제20권2호
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    • pp.72-77
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    • 2007
  • Abrasive wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. Wear by abrasion are forms of wear caused by contact between a particle and solid material. Abrasive wear is the loss of material by the passage of hard particles over a surface. From the pin-on-disk test, particle dent test and scuffing test, abrasive wear characteristics of diesel engine cylinder liner-piston ring have been investigated. Pin-on-disk test results indicate that abrasive wear resistance is not simply related to the hardness of materials, but is influenced also by the microstructure, temperature, lubricity and micro- fracture properties. In particle dent test, dent resistance stress decreases with increasing temperature. From the scuffing test by using pin-on-disk tester, scuffing mechanisms for the soft coating and hard coating were proposed and experimentally confirmed.

마찰 곡선을 고려한 Pin-on-disk 마찰소음 해석 및 검증 (Investigation of Friction Noise with Respect to Friction Curve by Using FEM and Its Validation)

  • 남재현;강재영
    • 한국소음진동공학회논문집
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    • 제24권1호
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    • pp.28-34
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    • 2014
  • This study provides the numerical finite-element method(FEM) estimating the friction noise induced by the negative slope in the friction-velocity curve. The friction noise due to the friction-velocity curve is experimentally investigated through the pin-on-disk setup. The measured squeal frequency is estimated by FEM. The friction curve is measured by the friction test, then it is applied to the complex eigenvalue analysis. The results shows that the experimental squeal frequency can be determined by the FEM analysis. Also, it is emphasized that the negative friction-velocity slope is essential in generating friction noise in the pin-on-disc system.

유압식 마찰시험기의 성능 평가에 관한 실험적 비교 연구 (An Experimental Comparison Study on Performance Evaluation for the Hydraulic Pin-on-disk Type Tribotester)

  • 서만식;구영필;조용주
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.194-199
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    • 1999
  • For the purpose of improving accuracy in friction and wear test, a hydraulic pin-on-disk type tribotester was developed and its performance was evaluated experimentally. The performance estimation of the tribotesrer was accomplished by comparing both the consistency of the applied normal load and the robustness of the control against the mechanical disturbances with those of the pneumatic and the dead weight loading method respectively. The developed hydraulic pin-on-disk type tribotester showed the better reliability in the performance and the hydraulic loading method provided the more accurate friction coefficient.

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암석공구 마모시험을 위한 아르키메데스 나선의 등속도 운동 근사해 조사 (Approximate Solution for Constant Velocity of Archimedean Spiral for Abrasion Testing of Rock Cutting Tools)

  • 강훈;김대지;송창헌;오주영;조정우
    • 터널과지하공간
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    • 제30권3호
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    • pp.181-192
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    • 2020
  • Pin-on-disk 시험방법은 ASTM에서 제안한 마모시험방법 중 하나이다. 이 시험법에서는 Pin-on-disk 시험에서 나타나는 핀의 나선운동을 간략히 설명하고 있다. 이 방법을 암석공구의 마모성능을 평가하는데 적용하기 위해서는 핀의 등속도 운동을 수학적으로 구현하여야 한다. 먼저 합산속도에 관여하는 2가지 속도성분(핀의 선형이동속도, 디스크의 회전운동)을 정의하였다. 각각의 성분에 대해 아르키메데스 나선방정식의 등속도 조건을 만족하는 미분방정식을 전개하여 수학 해를 도출하여, 풀이의 난해함을 설명하였다. 이를 해결하기 위한 기존 문헌의 근사해를 조사하고, 정확도와 한계점을 분석하였다.