• Title/Summary/Keyword: Pick-to-part

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3차원 강소성 유한요소해석을 사용한 전자부품의 정밀단조공정 설계

  • Park, Geun;Kang, Yeon-Sik;Yang, Dong-Yeol
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.932-936
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    • 1997
  • In order to increase the productivity of electrical parts, manufacturing processes using progressive die have been widely used in the industry. If closed-die forging process may be included in the series of the forming process, however, there arise many problems in the die design, such as determination of blank size, feeding method and formability, etc. For the proper design of a process, a prediction of the process is requred to obtain many design parameters. In this work, three-dimensional rigid-plastic finite element analysis is carried out to simulate precision forging process. The forging process of STEM, a part of photo pick-up hologram device, is simulated with the two types of processes, open die forging and semi-closed die forging, respectively. Form the results of analyses, the forging processes can be predicted successfully, which enables to design appropriately the die and the process.

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Development of High Precision Machining Technology (초정밀 표면 형상 가공기술 개발)

  • 이응숙
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.435-440
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    • 2000
  • In this study, we aims to develop the machining technology for the ultra precision surface and profile accuracy. For this purpose, we construct the electrolytic in process grinding system (ELID grinding) and apply to the cylindrical and internal grinding. Through the various machining experiments such as SCM steel., ceramics, tungsten carbide etc., we have obtained nanometer surface roughness. And we have applied this mirror grinding technique to hydraulic manual valve and mold core of mini disk optical pick-up base. For the development of fine mechanical part machining technology, e have made multi fiber optical connector using fine grinding technology. And constructed micro drilling system with process monitoring system which is possible to drill 50${\mu}{\textrm}{m}$ diameter hole.

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$\mu\textrm{p}$-based Electronic Control System for Automobiles Part1. Electronic Engine Control System (자동차의 마이크로프로셋서를 이용한 전자식 제어시스템에 대한 연구 제1편 : 전자식 엔진 제어시스템)

  • Chae, Suk;Kim, Young-Lip;Liu, Joon;Kim, Kwang-Rak;Bien, Zeungnam
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.17 no.5
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    • pp.15-21
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    • 1980
  • An engine control system in which the conventional mechanical ignition system is studied. The contact point of the breaker is replaced by the contactless magnetic pick up sensor from which the information of the speed and the position of the crankshaft is extracted , and further an electronic High Energy Ignitim System Is designed, implemented and tested . The High Energy Igniticwl System increases the secondary spark voltage of the ignition coil from the conventional 10000~15000 volts to the 30000~40000 volts resulting in improving the combustion efficiency. Also, instead of the conventional advimce mechanism forigniliontiming control, a microprocessorbased timinng mechanisn is installed to determine the ignition timing data in response to the engine rpm and the intake manifold vacuum.

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Manufacture of Multi-Layer Coated Paper with Eco-Friendly Starch Based Bio-Binder(1) - Application Possibility of Bio-Binder - (친환경 전분계 바이오 바인더를 이용한 다층 도공지 제조(제1보) - 바이오 바인더의 적용 가능성 -)

  • An, Guk Heon;Choi, Ki Soon;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.5
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    • pp.32-38
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    • 2012
  • This study was carried out to elucidate the potential in substitution of SB latex with eco-friendly starch based bio-binder as a coating binder. The part of SB latex in coating color of pre- and top layer was substituted with starch based bio-binder in order to evaluate the characteristics of coating color and coated paper, and printability. The viscosity and water retention of coating color were increased by substitution of SB latex with starch based bio-binder. Roughness of coated paper was increased by substitution with starch based bio-binder, although there was not significant changes in roughness when SB latex is used as a binder in pre-coating color. Brightness and whiteness of coated paper were not affected, but opacity and print mottle were improved by substitution with starch based bio-binder. The interesting result observed was that dry-pick did not affected significantly, and ink set-off was improved by starch based bio-binder. It is expected that starch based bio-binder can be commercialized if the systematic further research works are carried out.

A Study on the Effective Use of Tangrams for the Mathematical Justification of the Gifted Elementary Students (초등수학영재의 수학적 정당화를 위한 칠교판 활용방안 연구)

  • Hwang, Jinam
    • Journal of Elementary Mathematics Education in Korea
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    • v.19 no.4
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    • pp.589-608
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    • 2015
  • The inquiry subject of this paper is the number of convex polygons one can form by attaching the seven pieces of a tangram. This was identified by two mathematical proofs. One is by using Pick's Theorem and the other is 和々草's method, but they are difficult for elementary students because they are part of the middle school curriculum. This paper suggests new methods, by using unit area and the minimum area which can be applied at the elementary level. Development of programs for the mathematically gifted elementary students can be composed of 4 class times to see if they can prove it by using new methods. Five mathematically gifted 5th grade students, who belonged to the gifted class in an elementary school participated in this program. The research results showed that the students can justify the number of convex polygons by attaching edgewise seven pieces of tangrams.

An Application of Cluster Analysis to Midpoint Routing Policy in Order Batching Process

  • Hwang Hark;Kim Dong Guen
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.716-720
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    • 2003
  • Order-picking process is one of the major operations in warehouses and distribution centers. In low-level picker-to-part system, picker usually combines orders (order batching) as much as possible so that the can pick a set of the combined orders at the same time. For midpoint routing policy, this paper develops an efficient order-batching algorithm based on cluster analysis. The algorithm is compared with a well known existing algorithm in terms of the total travel time and number of batches grouped. The test results show that the proposed heuristic performs better than the other.

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Flow Simulation and Deformation Analysis for Injection Molded Plastic Lenses using Solid Elements (입체요소를 사용한 플라스틱 렌즈의 사출성형 및 후변형 해석)

  • Park, Geun;Han, Chul-Yup
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.784-787
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    • 2003
  • The present work covers three-dimensional flow simulation and deformation analysis of injection molded plastic lenses using solid elements. A numerical scheme to evaluate part deformation has been proposed from the results of injection molding analysis. Proposed scheme has been applied to the injection molding processes of optical plastic lenses: a spherical lens and an aspheric lens for a photo pick-up device. Through the simulation processes. residual stress is estimated and the final deformed patters are obtained for both products. The reliability of the proposed approach has also been verified in comparison with the results of real experiments.

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A Study on the Process Simulation Analysis of the High Precision Laser Scriber (고정밀 레이저 스크라이버 장비의 공정 시뮬레이션 분석에 관한 연구)

  • Choi, Hyun-Jin;Park, Kee-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.7
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    • pp.56-62
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    • 2019
  • The high-precision laser scriber carries out scribing alumina ceramic substrates for manufacturing ultra-small chip resistors. The ceramic substrates are loaded, aligned, scribed, transferred, and unloaded. The entire process is fully automated, thereby minimizing the scribing cycle time of the ceramic substrates and improving the throughput. The scriber consists of the laser optical system, pick-up module of ceramic substrates, pre-alignment module, TH axis drive work table, automation module for substrate loading / unloading, and high-speed scribing control S/W. The loader / unloader unit, which has the greatest influence on the scribing cycle time of the substrates, carries the substrates to the work table that carries out the cutting line work by driving the X and Y axes as well as by adsorbing the ceramic substrates. The loader / unloader unit consists of the magazine up / down part, X-axis drive part for conveying the substrates to the left and right direction, and the vision part for detecting the edge of the substrate for the primary pre-alignment of the substrates. In this paper, the laser scribing machining simulation is performed by applying the instrument mechanism of each component module. Through this study, the scribing machining process is first verified by analyzing the process operation and work area of each module in advance. In addition, the scribing machining process is optimized by comparing and analyzing the scribing cycle time of one ceramic substrate according to the alignment stage module speed.

Improvement of Machinability for QRO90 High Hardened Core Part by High Speed Machining (고속가공에 의한 고경도재 QRO90 코어부의 가공성 향상)

  • Gang, Myeong-Chang;Kim, Jeong-Seok;Lee, Deuk-U;Im, Yu-Eop
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.101-106
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    • 2002
  • This paper presents an experimental investigation of high speed machining of dies and molds. Several critical issues involved with the high speed machining of QRO90 tool steel of hardness up to HRc62, have been studied and explained from a detail analysis of experimental observations. The experiments were performed using ball end mills. The effect of different process parameters on tool life and surface finish produced was also investigated. The cutting parameters involved were; cutting speeds in the range of 100 to 40 / m/min, axial depth of cut from 0.1 to 0.5mm, pick feed of 0.1 to 0.5mm. Run out and acceleration signals were observed during the experiment to investigate cutting slates. Compressed air and flood coolant were used and the effect of coolant on tool life was also determined.

A Study on the Successful Operation for the Integration of Cyber Logistics (성공적(成功的)인 사이버 통합(統合) 물류(物流) 운영(運營)에 관(關)한 연구(硏究) -전자상거래(電子商去來)(홈쇼핑) 업체(業體)와 택배(宅配) 업체(業體)를 중심(中心)으로-)

  • Kim, Sang-In;Choi, Hong-Do;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
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    • v.17 no.4
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    • pp.247-258
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    • 2015
  • The purpose of this study is to let the entire logistics system be managed in cyberspace by effectively sharing the logistics information between companies involved in the process, changing conventional commerce to electronic commerce. Most of the goods traded through electronic commerce are small goods involving small business transactions. This produces many problems in shipping and delivery and the leads an inefficient logistics system. Another problems is that there is no sharing of information that process the logistics flow and no systematic management of pick-up and delivery information. As a result, rise in logistics cost, longer delivery period and poor service quality are inevitable and these results are becoming an obstacle in the widespread usage of the electronic commerce. Companies that are part of logistics center can cooperate logistics business in Cyber space and share the entire logistics information through the cyber logistics center. This turns out in effective sharing of logistics information, and thus, allows efficient management of logistics, improves logistics service, and reduces logistics cost.