• 한국가스학회지
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• 제16권1호
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• pp.22-25
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• 2012

Welding and/or fusion in polyethylene(PE) system made on site is focused on the control of the welding or fusion process to follow proper procedure. The process control is important, but it is not sufficient for the long term reliability of a pipe system. To achieve the rate of failure close to zero, Non Destructive Testing(NDT) is necessary in addition to joining process control. For electrofusion joints several non-destructive testing methods are available. The ultrasonic phased array technique is possible to detect various defects including wire deviations and regions with lack of fusion. In this studies, testing was carried to detect the defect after electrofusion joining of polyethylene piping is utilized by the ultrasonic phased array technique. From testing data, ultrasonic phased array technique is recommended as a reliable non-destructive testing method.

• 한국신뢰성학회지:신뢰성응용연구
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• 제17권3호
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• pp.236-245
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• 2017

Purpose: There is no established inspection system for composite wind blade during the fabrication stage even though the blades are one of the most important part at wind generation system, but phased array ultrasonic testing method has been continuously studied about wind turbine blade with composite. When wind turbine blade with complex shape by phased array probe is inspected, it is necessary to study for system keeping constant pressure using pressure device. Methods: In this paper, we propose constant pressure device for inspecting wind turbine blade by phased array ultrasonic test method. Design of the device controller is based on Hunt-Crossley model. We evaluate reliability of phased array ultrasonic inspection result that applicated constant pressure device. Result: Defect indication is precise and its error is small when constant pressure mechanism based on Hunt-Crossley model was used. Conclusion: When inspection is progressed using constant pressure mechanism, the reliability of composite wind blade inspection can be improved.

• 한국신뢰성학회지:신뢰성응용연구
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• 제16권4호
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• pp.338-346
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• 2016

Purpose: The purpose of this research is to improve the reliability of the composite material blades used for the wind power generator, by applying the phased array ultrasonic testing technique out of the many nondestructive test into the blades. Method: The wind power generation composite blades are used, as a case study, in order to evaluate the reliability of the phased array ultrasonic testing technique. Defects that are most likely occurred in the field are injected into the different locations of the three different types of artificial test pieces and then phased array ultrasonic testing technique are applied to evaluate the reliability of its effectiveness. Result: As a result of the analysis of the defect signals by applying the A scan and B scan simultaneously, depth and width of the defect could be obtained. An area of defect was proportional to the amount of energy by color in B scan image. The larger amount of energy, reflected amount of energy was appeared in the order of red, orange, yellow, blue color. Conclusion: The most reliable testing method to detect the defect in composite blades for wind power generation is considered to be the combination of the other destructive testing technique with the phased array ultrasonic testing since the PAUT alone could not detect all range of the defects in the blades.

• 비파괴검사학회지
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• 제32권2호
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• pp.185-191
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• 2012

일반적으로 위상배열 초음파검사 기법을 이용한 배관 용접부검사에서는 높은 검사 각도를 효과적으로 발생하기 위하여 ��지를 사용하게 된다. 그러나 용접부 또는 접근이 제한된 부위에 대한 검사는 위상 배열 초음파 탐촉자에 ��지를 부착하게 되면 ��지의 전단 길이로 인하여 검사체적을 포함하지 못하는 등의 문제점이 발생하게 된다. 따라서 ��지를 사용하지 않고 높은 검사 각도를 발생할 수 있는 횡파 위상배열 초음파 탐촉자를 적용해야 할 필요성이 있다. 본 연구에서는 굴절각도가 높은 횡파를 발생할 수 있는 위상배열 초음파 탐촉자를 설계하고 제작하여 다양한 깊이의 EDM 노치가 가공된 시험편에서 결함이 정확하게 검출되고 평가될 수 있는 지를 확인하였다. 결과적으로 본 연구에서 설계된 횡파 위상배열 초음파 탐촉자는 다양한 깊이의 결함을 검출하고 신뢰성 있는 정밀도를 나타내었으므로 향후 접근제한이 예상되는 발전설비 구조물의 검사에 적용된다면 효과적인 검사 결과를 보여줄 것으로 기대된다.

• 한국압력기기공학회 논문집
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• 제9권1호
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• pp.8-14
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• 2013

Steam turbine blades and discs of nuclear power plants are one of the most highly stressed areas of turbine rotor, and periodic inspection of the blade roots is essential for monitoring integrity and preventing turbine failure. Ultrasonic technique is applied for volumetric inspection of blade root. However, the complexity of blade root geometry imposes challenges to inspection of blades and discs. Recently, phased array ultrasonic inspection technology is being applied to numerous power generation inspection applications including turbine rotor. The phased array ultrasonic technique requires customized inspection wedges which are generally necessary to generate effectively higher incident angle. But the usage of this wedge can cause access limitation for the lower stage blades of turbine because of the wedge front length. Therefore, the shear wave phased array probe which can generate high inspection angle without wedge is essentially necessary. In this study, feasibility study is conducted for the shear wave phased array ultrasonic probe application to blade and disc inspection. As results, the experimental results show that the shear wave phased array probe can detect the flaw and measure its size with reliable accuracy. Therefore if this shear wave phased array probe is applied to field inspection of blade and disc, more reliable inspection is expected for turbine having access limitation.

• 비파괴검사학회지
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• 제19권3호
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• pp.207-216
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• 1999

일반적인 하나 또는 두개의 압전소자를 사용하는 트랜스듀서에 비하여 다수의 압전소자를 사용하는 어레이 트랜스듀서는 각 압전소자에 가해지는 펄스의 지연시간을 제어함으로써 초음파 빔을 임의의 지점에 집속시킬 수 있고 기계적 구동없이 임의의 방향으로 조향시켜 실시간 주사를 할 수 있는 장점이 있다. 페이즈드 어레이 트랜스듀서의 설계조건은 압전소자의 수. 압전소자의 크기 그리고 압전소자 사이 간격 등 여러가지가 있으며, 본 연구에서는 그 중에서 압전소자수의 변화에 따른 초음파 빔의 특성을 호이겐스의 원리를 이용한 수평횡파의 시뮬레이션을 통하여 평가하였다. 그 결과 초음파 빔은 조향각이 증가 할수륵 음압이 감소하며, 초음파 빔 특성도 점차적으로 분산됨을 알 수 있었고 또한, 초점거리가 증가할수록 초점에서의 집속효과는 감소하고, 압전소자의 수가 증가되면 집속효과는 향상됨을 알 수 있었다.

• 비파괴검사학회지
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• 제28권5호
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• pp.427-435
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• 2008

Inspection of dissimilar metal welds using phased array ultrasound is not easy at all, because crystalline structure of dissimilar metal welds cause deviation and splitting of the ultrasonic beams. Thus, in order to have focusing and/or steering phased array beams in dissimilar metal welds, proper time delays should be determined by ray tracing. In this paper, we proposed an effective approach to solve this difficult problem. Specifically, we modify the Oglivy's model parameters to describe the crystalline structure of real dissimilar metal welds in a fabricated specimen. And then, we calculate the proper time delay and incident angle of linear phased array transducer in the anisotropic and inhomogeneous material for focusing and/or steering phased array ultrasonic beams on the desired position.

• 비파괴검사학회지
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• 제25권6호
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• pp.467-474
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• 2005

The expanded multi-Gaussian beam model has recently been developed that can calculate the radiation beam field from a single, rectangular transducer with great computational efficiency. In this study, this model is adopted to calculate the radiation beam field for a phased array transducer with various time delays to achieve steering and/or focusing. The calculation beam fields are compared to those obtained by well known Rayleigh-Sommerfeld integral that provides the exact solution in order to explore the validity of the expanded multi-Gaussian beam model And then, this study proposes a complete ultrasonic measurement model including the expanded beam model, far-field scattering model and system efficiency, Using the proposed model, phased array ultrasonic testing signals for a flat-bottomed hole with/without focusing were performed.

• 비파괴검사학회지
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• 제26권6호
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• pp.440-446
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• 2006

The reactor vessel body and closure head are fastened with the stud bolt that is one of crucial parts for safety of the reactor vessels in nuclear power plants. It is reported that the stud bolt is often experienced by fatigue cracks initiated at threads. Stud bolts are inspected by the ultrasonic technique during the overhaul periodically for the prevention of failure which leads to radioactive leakage from the nuclear reactor. The conventional ultrasonic inspection for stud bolts was mainly conducted by reflected echo method based on shadow effect. However, in this technique, there were numerous spurious signals reflected from every oblique surfaces of the thread. In this study, ultrasonic phased array technique was applied to investigate detectability of flaws in stud bolts and characteristics of ultrasonic images corresponding to different scanning methods, that is, sector and linear scan. For this purpose, simplified stud bolt specimens with artificial defects of various depths were prepared.

• 비파괴검사학회지
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• 제37권1호
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• pp.13-20
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• 2017

일반 위상배열초음파 시스템은 배열된 개별의 소자에 시간지연을 적용함으로써 초음파 빔을 조향하고 초음파 이미지를 구성한다. 반면, full matrix capture(FMC)은 위상배열탐촉자에서 가능한 모든 송수신 조합의 A-scan 데이터 전체를 수집하는 신호 수집 방법이며, FMC 데이터의 후처리를 통해 기존 위상배열초음파와 동등한 이미지뿐만 아니라 기존 위상배열초음파에서 구현하지 못하는 다양한 이미지를 합성할 수 있다. 본 논문에서는, 균열 형태의 결함을 영상화할 수 있는 LLL mode total focusing method(TFM)에 대한 기본 알고리즘을 기술하고, 실험 및 초음파 시뮬레이션을 통해 수집된 FMC 데이터에 대해 이 기법을 적용하여 결함의 이미지를 합성하였다.