• Title/Summary/Keyword: Phase segregation

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A Study on the Cracking Behavior in the Welds of Ni-Cr-Fe and Ni-Fe-Cr-Mo Alloys (Ni-Cr-Fe 및 Ni-Fe-Cr-Mo계 합금의 용접부 균열특성에 관한 연구 Part II : 열영향부의 액화균열)

  • 김희봉;이창희
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.46-55
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    • 1997
  • This study has evaluated the liquation cracking behavior in the heat affected zone of several Ni base superalloys (Incoloy 825, Inconel 718 and Inconel 600). 304 and 310S austenitic stainless steels were also included for comparison. In addition, the mechanism of liquation cracking in the HAZ was postulated based on the extensive microstructural examinations with SEM, EDAX and TEM. The liquation cracking resistance of Ni base alloys was found to be far inferior to that of austenitic stainless steels. The liquation cracking of Incoloy 825 and Inconel 718 was believed to be closely related with the Laves-austenite(Ti rich in 825 and Nb rich in 718) and MC-austenitic eutectic phases formed along the grain boundaries by constitutional liquation and incipient melting under rapid welding thermal contraction. Further, liquation cracking resistance of the HAZ was dependent not only upon the type and amount of low melting phases but also on the grain size.

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Carbon Monoxide Gas Carburization Behavior of Molybdenum Materials

  • Hieda, Koji;Nagae, Masahiro;Yoshio, Tetsuo;Takada, Jun;Hiraoka, Yutaka;Takida, Tomohiro
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1159-1160
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    • 2006
  • For pure Molybdenum carburized in mixed gases of argon and carbon monoxide, microstructural observations were carried out. X-ray diffraction analysis for carburized specimens revealed that brittle ${\alpha}-Mo_2C$- layer hardly formed in the case of low carbon monoxide concentration. Fracture strength of the specimen carburized at 1673 K for 16 h is about 550 MPa higher than that of the un-carburized specimen. SEM observation revealed that with increasing carburizing temperature, the region demonstrating a transgranular fracture mode progressed towards the center of specimen. This result means that the grain boundaries were strengthened by the grain boundary diffusion of carbon and the strength of grain boundaries exceeded that of grain itself.

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Modeling of Solid Particle-Slag Interactions in Entrained Gasification Reactor (분류층 가스화기에서의 고체 입자-슬래그 간 상호 작용에 대한 모델링)

  • Chi, Jun-Hwa;Kim, Ki-Tae;Kim, Sung-Chul;Chung, Jae-Hwa;Ju, Ji-Sun;Kim, Ui-Sik
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.5
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    • pp.686-698
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    • 2011
  • Mathematical models for char-slag interaction and near-wall particle segregation developed by Montagnaro et. al. were applied to predict various aspects of coal gasification in an up-flow entrained gasifier of commercial scale. For this purpose, some computer simulations were performed using gPROMS as the numerical solver. Typical design parameters and operating conditions of the commercial gasifiers were used as input values for the simulation. Development of a densely dispersed phase of solid carbon was found to have a critical effect on both carbon conversion and ash flow behavior. In general, such a slow-moving phase was turned out to enhance carbon conversion by lengthening the residence time of char or soot particles. Furthermore, it was also found that guiding the transfer of char or soot into the closer part of the wall to coal burner is favorable in terms of gasification efficiency and vitrified ash collection. Finally, to a certain degree densely dispersed phase of carbon showed an yield-enhancing effect of syngas.

A study on sound source segregation of frequency domain binaural model with reflection (반사음이 존재하는 양귀 모델의 음원분리에 관한 연구)

  • Lee, Chai-Bong
    • Journal of the Institute of Convergence Signal Processing
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    • v.15 no.3
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    • pp.91-96
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    • 2014
  • For Sound source direction and separation method, Frequency Domain Binaural Model(FDBM) shows low computational cost and high performance for sound source separation. This method performs sound source orientation and separation by obtaining the Interaural Phase Difference(IPD) and Interaural Level Difference(ILD) in frequency domain. But the problem of reflection occurs in practical environment. To reduce this reflection, a method to simulate the sound localization of a direct sound, to detect the initial arriving sound, to check the direction of the sound, and to separate the sound is presented. Simulation results show that the direction is estimated to lie close within 10% from the sound source and, in the presence of the reflection, the level of the separation of the sound source is improved by higher Coherence and PESQ(Perceptual Evaluation of Speech Quality) and by lower directional damping than those of the existing FDBM. In case of no reflection, the degree of separation was low.

A Study on the Cracking Behavior in the Welds of Ni-Cr-Fe and Ni-Fe-Cr-Mo Alloys Part I : Solidification Cracking in the Fusion Zone (Ni-Cr-Fe 및 Ni-Fe-Cr-Mo계 합금의 용접부 균열특성에 관한 연구 Part I : 용착금속의 응고균열)

  • 김희봉;이창희
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.78-89
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    • 1997
  • This study has evaluated the weld metal solidification cracking behavior of several Ni base superalloys (Incoloy 825, Inconel 718 and Inconel 600). Austenitic stainless steels(304, 310S) were also included for comparison. In addition, a possible mechanism of solidification cracking in the fusion zone was suggested based on the extensive microstructural examinations with SEM, EDAX, TEM, SADP and AEM. The solidification cracking resistance of Ni base superalloys was found to be far inferior to that of austenitic stainless steels. The solidification cracking of Incoloy 825 and Inconel 718 was believel to be closely related with the Laves-austenite (Ti rich in 825 and Nb rich in 718) and MC-austenite eutectic phases formed along the grain boundaries during solidification. Cracking in Inconel 600 was always found along the grain boundaries which were enriched with Ti and P. Further, solidifidcation cracking resistance was dependent not only upon the type of love melting phases but also on the amount of the phases along the solidification grain boundaries.

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Analysis on the non-equilibrium dendritic solidification of a binary alloy with back diffusion (역확산을 고려한 이원합금의 비평형 수지상응고 해석)

  • Jeong, Jae-Dong;Yu, Ho-Seon;Lee, Jun-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.10
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    • pp.3361-3370
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    • 1996
  • Micro-Macro approach is conducted for the mixture solidification to handle the closely linked phenomena of microscopic solute redistribution and macroscopic solidification behavior. For this purpose, present work combines the efficiency of mixture theory for macro part and the capability of microscopic analysis of two-phase model for micro part. The micro part of present study is verified by comparison with experiment of Al-4.9 mass% Cu alloy. The effect of back diffusion on the macroscopic variables such as temperature and liquid concentration, is appreciable. The effect, however, is considerable on the mixture concentration and eutectic fraction which are indices of macro and micro segregation, respectively. According to the diffusion time, the behavior near the cooling wall where relatively rapid solidification permits short solutal diffusion time, approaches Scheil equation limit and inner part approaches lever rule limit.

Manufacturing of Product by Semi-Solid Forging (반용융 단조품의 제조)

  • Park, Hyung-Jin;Kang, Chung-Gil;Kim, Byung-Min;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.45-51
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    • 1999
  • The semi-solid forging is a new forging technology in which the billet is heated to the semi-solid state coexisting liquid and solid phase for making globular microstructure and subsequently formed. As the semi-solid forging is compared with conventional casting such as die casting and squeeze casting for the characteristics of its process, the product without inner defects such as gas porosity and segregation can be obtained and its microstructure is globular grain. Simutaneously, its mechanical properties are improved by globular microstructure and the lower temperature of the slug causes the cycle time of manufacturing to be shortened and the die life to be lengthened. As it is compared with conventional cold and hot forging, it is possible to minimize the equipment of production owing to a lower forming load and reduce the number of process by a followed treatment for complex shaped product. Therefore it is needed to confirm the quality of a semi-solid forged product by defining its characteristics quantitatively under these advantages. This paper investigates the formability of a master cylinder by its forming variables. And the microstructural characteristics and mechanical property of it is also studied.

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Influence of Nb Addition and Austenitizing Temperature on the Hardenability of Low-Carbon Boron Steels (저탄소 보론강의 경화능에 미치는 Nb 첨가와 오스테나이트화 온도의 영향)

  • Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.25 no.11
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    • pp.577-582
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    • 2015
  • The present study is concerned with the influence of niobium(Nb) addition and austenitizing temperature on the hardenability of low-carbon boron steels. The steel specimens were austenitized at different temperatures and cooled with different cooling rates using dilatometry; their microstructures and hardness were analyzed to estimate the hardenability. The addition of Nb hardly affected the transformation start and finish temperatures at lower austenitizing temperatures, whereas it significantly decreased the transformation finish temperature at higher austenitizing temperatures. This could be explained by the non-equilibrium segregation mechanism of boron atoms. When the Nb-added boron steel specimens were austenitized at higher temperatures, it is possible that Nb and carbon atoms present in the austenite phase retarded the diffusion of carbon towards the austenite grain boundaries during cooling due to the formation of NbC precipitate and Nb-C clusters, thus preventing the precipitation of $M_{23}(C,B)_6$ along the austenite grain boundaries and thereby improving the hardenability of the boron steels. As a result, because it considerably decreases the transformation finish temperature and prohibits the nucleation of proeutectoid ferrite even at the slow cooling rate of $3^{\circ}C/s$, irrespective of the austenitizing temperature, the addition of 0.05 wt.% Nb had nearly the same hardenability-enhancing effect as did the addition of 0.2 wt.% Mo.

Numerical Analysis on Rapid Solidification of Gas-atomized Al-8wt. pct Fe Droplets (가스분무한 Al-8wt.%Fe 합금분말의 급속응고과정에 대한 수치해석)

  • Kim, Seong-Gyoon;Choi, Hoi-Jin;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.13 no.5
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    • pp.462-475
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    • 1993
  • A numerical analysis on the microstructural evolutions of microcellular and cellular ${\alpha}-aluminum$ phase in the gas-atomized Al-8wt. pct droplets was represented. The 2-dimensional non-Newtonian heat transfer and the dendritic growth theory in the undercooled melt were combined under the assumptions of a point nucleation on droplet surface and the macroscopically smooth solid-liquid interface enveloping the cell tips. It reproduced the main characteristic features of the reported microstructures quite well. It predicted a considerable volume fraction of segregation-free region in a droplet smaller than $l0{\mu}m$ if an initial undercooling larger than 100K is given. The volume fractions of the microcellular region($g_A$) and the sum of the microcellular and cellular region($g_a$) were predicted as functions of the heat transfer coefficient, h and initial undercooling, ${\triangle}T$. It was shown that $g_A$ and $g_a$, in the typical gas-atomization processes with $h=0.1-1.0W/cm^2K$, are dominated by ${\triangle}T$ and h, respectively, but for h larger than $4.0W/cm^2K$, a fully microcellular structure can be obtained irrespective of the initial undercooling.

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A Study on the Gold Film Coated on the Ancient Gilt Bronze (고대 금동유물의 금도금(金鍍金) 피막(被膜)에 관한 연구)

  • Lim, S.K.;Kang, S.G.
    • Journal of Conservation Science
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    • v.1 no.1 s.1
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    • pp.60-79
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    • 1992
  • In relation to the scientific conservation treatment of ancient gilt bronze, the gold film coated on the bronze excavated from Hwangnam Great Tomb of Old Silla Kingdom(A. D. 5C) was studied in the view of coating technology and metallurgy of bronze. The uniform and dense gold film containing $2.44\sim12.40%$ of Hg with the thickness of $5.99\sim12.97{\mu}m$ was found to be coated on the bronze objects by amalgam coating method. On silver objects, the film with the thickness of $19.96{\mu}m$ was coated also continously and uniformly with gold by the same method. The bronze objects was fabricated by forging technique and contained almost $4.7\sim11.5%$ of Pb. Its microstructure was $\alpha-phase$ solid solution including Pb segregation in the matrix. The amount of $0.4\sim2.0%$ Zn was added in the bronze for the purpose of easy fabricating of Cu alloy. Based on the data studied, the gold film on bronze sample was reproduced by amalgam coating method and compared with the ancient gold film.

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