• 제목/요약/키워드: Penetration-hole

검색결과 128건 처리시간 0.024초

Numerical Simulation of Transport Phenomena for Laser Full Penetration Welding

  • Zhao, Hongbo;Qi, Huan
    • Journal of Welding and Joining
    • /
    • 제35권2호
    • /
    • pp.13-22
    • /
    • 2017
  • In laser full penetration welding process, full penetration hole(FPH) is formed as a result of force balance between the vapor pressure and the surface tension of the surrounding molten metal. In this work, a three-dimensional numerical model based on a conserved-mass level-set method is developed to simulate the transport phenomena during laser full penetration welding process, including full penetration keyhole dynamics. Ray trancing model is applied to simulate multi-reflection phenomena in the keyhole wall. The ghost fluid method and continuum method are used to deal with liquid/vapor interface and solid/liquid interface. The effects of processing parameters including laser power and scanning speed on the resultant full penetration hole diameter, laser energy distribution and energy absorption efficiency are studied. The model is validated against experimental results. The diameter of full penetration hole calculated by the simulation model agrees well with the coaxial images captured during laser welding of thin stainless steel plates. Numerical simulation results show that increase of laser power and decrease of welding speed can enlarge the full penetration hole, which decreases laser energy efficiency.

8홀 노즐을 적용한 2리터 급 디젤 엔진 연소 최적화 (Combustion Optimization of Diesel 2.0 Liter Class Engine with 8-hole Injector Nozzle)

  • 권순혁;김민수;최민선;조성환
    • 한국자동차공학회논문집
    • /
    • 제16권3호
    • /
    • pp.73-79
    • /
    • 2008
  • Atomization speed of diesel fuel injected from 8-hole nozzle is faster than that of 7-hole nozzle because the hole diameter of 8-hole nozzle is smaller than that of 7-hole nozzle. But both insufficient distance between the fuel sprays and short penetration of injected sprays through 8-hole nozzle hole cause many harmful effects on combustion. In this study, we installed the 8-hole injectors to diesel 2.0 liter class engine, and optimized in-cylinder swirl and penetration via selecting and matching proper cylinder head and combustion bowl. Through this process, we found out the performance and emission potential of 8-hole nozzle installed engine are better than those of 7-hole nozzle installed one.

컴퓨터 네비게이션 슬관절 전치환술에서 노화에 따른 핀 홀에서의 대퇴골 골절 위험성 (Aging Effect on Femoral Stress Fracture Risk in Pin-hole after Computer-navigated Total Knee Arthroplasty)

  • 박형균;박원만;김윤혁
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회A
    • /
    • pp.1518-1520
    • /
    • 2008
  • Recent clinical studies have shown that computer navigation for total knee arthroplasty (TKA) provides improved component alignment accuracy. However, femoral stress fracture after computernavigated TKA have been reported due to the pin hole and we hypothesized that osteoporosis would be one of the key factors in pin hole fracture after computer-navigated TKA. We investigated the von-Mises stress around the femoral pin-hole for different elastic modulli and ultimate stresses and four different pin penetration modes to understand the aging effect on femoral stress fracture risk after computer-navigated TKA by finite element analysis. In this study, aging effect was shown to increase the femoral stress fracture risk for all pin penetration modes. Especially, aging effect was shown dramatically in the transcortical pin penetration mode.

  • PDF

커먼레일 디젤기관용 피에조 인젝터 그룹홀 노즐의 분무 특성에 관한 실험적 연구 (Experimental Study on Spray Characteristics of Piezo Injector Group-hole Nozzle for Common Rail Diesel Engine)

  • 성기안
    • 동력기계공학회지
    • /
    • 제12권5호
    • /
    • pp.14-19
    • /
    • 2008
  • In order to meet stringent future emission regulations, especially to reduce Particulate Matter (PM) and NOX, stoichiometric diesel combustion technology with a piezo group-hole nozzle injector is being researched for reduction harmful emissions. A new nozzle layout, namely a group-hole nozzle, which has one group of small orifices with a wide spray included angle was investigated to improve the efficiency of stoichiometric diesel combustion. From this point of view, the group-hole nozzle suggested by Dense Co. is an attractive candidate method applicable to stoichiometric diesel combustion. The group-hole nozzle concept is to reduce the injector nozzle hole diameters without sacrificing spray penetration by closely locating two holes. Experimental studies have proven that the spray from group-hole nozzles have similar spray penetration to that of a single hole with equivalent overall nozzle hole area, but the spray drop sizes (SMD) are reduced, aiding vaporization and mixing.

  • PDF

디젤엔진에서 노즐 홀 형상효과의 실험적 연구 (Experimental Study of the Effects of Nozzle Hole Geometry for di Diesel Engine)

  • 구건우;이영진;김인수;이충원
    • 한국분무공학회지
    • /
    • 제12권3호
    • /
    • pp.154-159
    • /
    • 2007
  • Spray tip penetration and spray angle for one main injection were measured at the atmospheric condition with the fuel injection pressure of 270 bar and 540 bar. It investigates an effect of different nozzle hole geometry of conventional cylindrical one and those of elliptical ones. Injection period represented by injector pulse drive was fixed at 1ms. From the result of this study, it is shown that spray tip penetration becomes shorter and spray angle becomes wider with the elliptical nozzle hole geometry due to fast break-up of a fuel liquid column.

  • PDF

심층처분장 처분공 주변 굴착손상영역에 존재하는 불연속면으로의 압축 벤토나이트 침투 (Penetration of Compacted Bentonite into the Discontinuity in the Excavation Damaged Zone of Deposition Hole in the Geological Repository)

  • 이창수;조원진;김진섭;김건영
    • 터널과지하공간
    • /
    • 제30권3호
    • /
    • pp.193-213
    • /
    • 2020
  • 사용후핵연료 심층처분장 처분공에 설치된 압축 벤토나이트 완충재가 처분공 내벽에 형성된 굴착손상영역 불연속면 내로 침투하는 현상을 보다 더 현실적으로 모사할 수 있는 수학적 모델이 개발되었다. 이 모델에서는 압축 벤토나이트의 침투를 평행 평판 암반 절리을 통한 Bingham 유체의 이동으로 가정한다. 개발된 모델에 의해 벤토나이트의 침투현상을 분석한 결과, 암반 절리를 통해 압축 벤토나이트가 침투하는 최대 깊이는 포화 압축 벤토나이트의 팽윤압과 암반 절리의 폭에 비례하며, 압축 벤토나이트의 항복강도에 반비례하였다. 압축 벤토나이트의 점도는 압축 벤토나이트의 침투 속도를 좌우하나, 최대 침투깊이에는 영향을 미치지 않는다.

볼트 홀 결함 평가용 와전류 센서 설계제작 및 특성분석 (The Design & Manufacture and Characteristic Analysis of Eddy Current Sensor for Bolt Hole Defect Evaluation)

  • 안연식;길두송;박상기
    • 동력기계공학회지
    • /
    • 제15권4호
    • /
    • pp.37-41
    • /
    • 2011
  • This paper introduces the special eddy current sensor and its characteristic for bolt hole defect evaluation in gas turbine rotor. In the past, Fluorescent penetration inspection method was used for qualitative defect evaluation in gas turbine rotor bolt hole. This method can defect the bolt hole defect but can not evaluate the defect size. Nowadays, eddy current method is used quantitative defect evaluation due to advanced sensor design technology. And eddy current method is more time and cost saving than the old method. We developed bolt shape eddy current sensor for the rotor bolt hole defect detection and evaluation. The eddy current sensor moves to the bolt hole guided by screw nut and detects the defect on the bolt hole. The bolt hole mock-up and artificial defects were made and used for the signal detection & resolution analysis of eddy current sensor. The results show that signal detection capability is enough to detect 0.2 mm depth defect. And the resolution capability is enough to differentiate 02, 0.5, 1.0 and 2.0 mm depth defect.

노즐 홀 직경에 따른 단공 GDI 인젝터의 분무 특성 연구 - (1) 분사 및 거시적 분무특성 비교 (Study on Spray Characteristics of Single-Hole GDI Injector according to Nozzle Hole Diameter - (1) Comparison of Injection and Macroscopic Spray Characteristics)

  • 박정현;노승천;상몽소;박수한
    • 한국분무공학회지
    • /
    • 제25권4호
    • /
    • pp.145-153
    • /
    • 2020
  • The purpose of this study is to compare the injection and spray characteristics of single-hole GDI injectors using injection rate and mie-scattering spray images. Five types of single-hole injectors with different nozzle hole diameters were used, and the spray rate, spray tip penetration, spray area, and spray width were analyzed. As a result, the diameter of the nozzle hole had a direct effect on the injection and spray characteristics. It was confirmed that the larger the diameter of the nozzle hole, the higher the injection quantity, the spray tip penetration, the spray area, and the spray width. In addition, it was confirmed that the near-field spray, which has little influence of ambient air, has a great correlation with the injection rate.

Spray Characteristics of a Liquid-fueled Ramjet Engine under High Pressure Air-stream Conditions

  • Lee, Choong-Won;Youn, Hyun-Jin;Lee, Tae-Hee;Lee, Geun-sun
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2004년도 제22회 춘계학술대회논문집
    • /
    • pp.749-752
    • /
    • 2004
  • In a liquid-fueled ramjet engine, the insufficient mixing and evaporation result in the low combustion efficiency and combustion instability. Improving its spray characteristics and devising a means of mixing fuel droplets with air may compensate these disadvantages of liquid fuel ramjet engine. The jet penetrations of various fuel injectors were measured to investigate the spray characteristics of a liquid-fueled ramjet engine under high pressure air-stream conditions. The penetrations in high pressure conditions are smaller than the values calculated from Inamura's or Lee's equations, and, in the high pressure conditions, the jet penetrations are similar each other. In the dual hole injectors, the jet penetrations of rear orifice is rapidly increased due to the reduction of the drag, which is created by the jet column of front orifice. The jet penetration of rear orifice is increased because of the drag reduction created by the jet column of the front orifice. And, because of the drag reduction formed by the column of jet, the jet penetration in the rear orifice of dual hole injector is much larger than the jet penetration of single hole injector. As the distances of the orifice are increased, the jet penetrations of the rear orifice decrease.

  • PDF

후판의 부분용입 다층용접에 대한 잔류음력 및 변형해석 (Residual Stress and Displacement Analysis of Thick Plate for Partial Penetration Multi-Pass Weldment)

  • 김석;배성인;송정일
    • 대한기계학회논문집A
    • /
    • 제25권11호
    • /
    • pp.1813-1819
    • /
    • 2001
  • Partial penetration welding Joint defines that groove welds without steel backing, welded from on side, and groove weeds welded from both sides but without back gouging, that is. it has an unwelded portion at the root of the weld. In this study we analysed fur residual stress and displacement distribution on partial penetration welding condition of thick plate metal. For 25.4mm thick plate, theoretical residual stress and displacement analysis by finite element method using ABAQUS was carried out and compared with the experimental result using hole-drilling method. In results of the condition of partial penetration, it appeared that longitudinal stress at welding area was a little difference and transverse stress did not have any effect by partial penetration multi-pass welding. From a point of welding distortion in partial penetration multi-pass welding, it seemed to be better to control root face smaller than 6.35mm.