• 제목/요약/키워드: Penetration shape

검색결과 283건 처리시간 0.025초

고강도 Al합금 A5083 및 A7N01의 $CO_2$ 레이저 용접성 ($CO_2$ Laser Weldablity of High Strength Al Alloy A5038 and A7N01)

  • 김장량;하용수;강정윤;김인배
    • 한국레이저가공학회지
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    • 제4권2호
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    • pp.1-12
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    • 2001
  • This study has been performed to evaluate basic characteristics of CW-CO$_2$ laser welding process of A5083 and A7N01 Al alloy. The effect of welding parameters, such as shielding gas, gas flow rate, laser power and welding speed on the bead shape and porosity from bead on plate welding tests have been investigated. Welds shielded by He gas had deeper penetration and better bead shape than those shielded by Ar. The penetration depth was augmented with the increase of laser Power and the decrease of welding speed. Welds of A7N01 alloy had deeper penetration than those of A5083 alloy In beads of A5083 alloy which has deeper penetration, the volume fraction of porosities was high due to the number of its was few, but size of its was larger. The case of deeper penetration beads of A7N01 alloy, the porosity reduced under relatively higher power The Volume fraction of porosities in weld of A5083 alloy was significantly higher than that in weld of A7N01 alloy.

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SPH에서 임의 형상의 강체면에 대한 탄소성 접촉 해석 (Elasto-Plastic Contact Analysis for a Rigid Surface with an Arbitrary Shape in SPH)

  • 서송원;이재훈;민옥기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.450-455
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    • 2004
  • There is few research about contact problem for a rigid surface with an arbitrary shape in SPH. The variational equation based on the virtual work principle is derived and its solution is obtained by the penalty method. It is proposed a new method that can determine the parameters for a penetration and a penetration rate used in the penalty method. The reproducing condition is adopted to correct the deficiency of kernel on the boundary. In order to calculate a penetration of particles, after checking boundary particles for deformable body boundary normal vectors were determined on the rigid surface. Numerical simulations for models which have rigid surface with an arbitrary shape were conducted to validate the proposed method in 2D. The results of those analysis represent that the contact algorithm proposed in this study works properly.

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5J32 알루미늄 합금의 마찰 점용접 (Spot Friction Welding of 5J32 Al alloy)

  • 이원배;이창용;연윤모;정승부
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.192-194
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    • 2005
  • Joint strength of spot friction welded 5J32 Al alloy were investigated according to the tool shape and the tool penetration depth. General spot friction stir welding tool consists of a shoulder having bigger diameter and a threaded pin projected from the shoulder, which resulted in the generation of large up-lifting of upper plate around the weld nugget because of the deeper penetration and the severe stirring effect of threaded pin. Two kinds of welding tools without the threaded pin were used to avoid the distortion and improve the joint strength. One was a simple cylindrical shape and the other was cylindrical shape with small projection. Therefore, the process was named as spot friction welding comparing to spot friction stir welding because spot friction welding don't use a stirring effect. Using the cylindrical shape tool with small projection, the up-lifting of upper plate were avoided and joint strength were superior to that of the joint using simple cylindrical shape tool. At the 0.5mm of too penetration depth using cylindrical tool with small projection, nugget pull fracture mode can be observed and shear fracture mode were dominant at the rest conditions.

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긴 균열을 갖는 알루미늄판재의 관통전후 피로거동 (Fatigue Behavior of Before-and-After Penetration of Aluminium Plate with Long Surface Crack)

  • 남기우;이종락;안석환
    • 한국가스학회지
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    • 제3권1호
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    • pp.1-7
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    • 1999
  • 알루미늄합금(5083-0)의 표면균열시험편의 관통전후의 피로거동을 조사하였다. 관통전의 피로균열형상은 거의 반타원형이며, 측정된 형상비는 Newman-Raju식의 K를 이용하여 계산한 값보다 더 크다. 관통후의 뒷면에서의 피로균열성장거동은 거의 유사하였으며 3영역으로 나누어졌다. 표면균열길이가 긴 경우, 피로균열전파법칙을 사용함으로서 표면균열재의 판두께 관통후의 피로균열 전파특성을 정량적으로 평가될 수 있음을 알 수 있었다.

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고속충격시 볼탄에 의한 알루미늄 합금의 관통 깊이와 형상에 관한 실험적 연구 (The experimental investigation for penetration depth and shape of aluminum alloy plates by 5.56mm ball projectile with striking velocities between 350 and 750㎧)

  • 손세원;김희재;김영태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.800-803
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    • 2002
  • This investigation describes and analyses the experimental results proper to the penetration of Al5052-H34 alloy plates of thickness 6, 12 and 16mm(T/D=1, 2, 3) by 5.56mm ball projectiles over the velocity range 350-750㎧. All the high velocity impact tests were carried out at normal impact angle, i.e. zero obliquity. The experimental results presented the variation of depth of penetration, bulge height and diameter, plugged length and diameter with the velocity fur tests on each plate of a given thickness in order to determine the deformation shapes of 5.56mm ball projectiles and targets. Also the protection ballistic limit($V_50$) tests were conducted.

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고강도콘크리트에 대한 기존 내충격 성능평가식의 비상체 선단형상계수 유효성 평가 실험 연구 (Experimental Study on Validation of Nose Shape Factors of Projectile in Existing Impact formulas for High-Strength Concrete)

  • 김상희;강현구;홍성걸
    • 대한건축학회논문집:구조계
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    • 제35권2호
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    • pp.13-20
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    • 2019
  • This study was conducted in order to validate the nose shape factors of projectile in existing impact formulas for high-strength concrete in the event of collision with high-speed projectiles. In order to conduct the high-speed impact experiment, specified concrete strengths of 35, 100, and 120 MPa were prepared and tested in collision with both conical and hemispherical projectiles. The results showed that the measured penetration depth did not decrease linearly as concrete strength increased. Comparing the ratio penetration depth to the kinetic energy of the conical and hemispherical projectiles, the difference in the ratios for high strength concrete was observed to decline as concrete strength increased. However, in the modified NDRC and the Hughes formulas, the difference in the predicted penetration depth of the conical and hemispherical projectiles was constant despite increasing concrete strength. The modified NDRC and Hughes formulas should be improved upon so as to be applied to high strength concrete.

9%Ni 강의 전자빔 용접성에 관한 연구 II -비이드형상에 미치는$a_b$parameter의 영향 (A study on the electrom beam weldability of 9%Ni steel (II) - Effect of $a_b$ parameter on bead shape -)

  • 김숙환;강정윤
    • Journal of Welding and Joining
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    • 제15권3호
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    • pp.88-98
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    • 1997
  • Welding defects, such as porosity and spike, have sometimes occurred in deep penetration electron beam welds. These defects are known to be one of the serious problem in electron beam welds. So, effects of active parameters ($a_b$) on bead shape and occurrence of defects in electron beam welds of heavy section 9%Ni steel plates were investigated. Partial penetration welding in flat position, and deep penetration welding of 10 ~ 28mm depth were investigated in this study. It is desirable to select low accelerating voltage and above the surface focus position $a_b$$\geq$1.2 at which a wine-cup shaped bead is obtained to avoid the welding defects such as spike and root porosity. When the accelerating voltage of electron beam was low (90kV), active parameter ($a_b$) did not influence on the bead width, penetration depth and weld defects significantly. However, in case of high voltage ($\geq$120kV), active parameter ($a_b$) was sensitively associated with penetraton depth and weld defects, i.e. when the active parameter (($a_b$) was in the range of 0.6 to 1.0, the depth of penetration was always over the target (23mm), while the depth of penetration was dramatically decreased with further increase of active parameter ($a_b$). The weld defects were decreased with the increase of active parameter $a_b$ resulting in the decrease of energy density of the focused beam in the root part of fusion zone.

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다양한 형상의 충전물로 채워진 충전층 집진기의 집진성능 예측 (Prediction of collection performance for a granular bed filter filled with various shapes of packing material)

  • 박재현;이명화
    • 한국입자에어로졸학회지
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    • 제19권4호
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    • pp.145-154
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    • 2023
  • Granular bed filters are widely used to remove particulate matter in flue gas and are filled with various shapes of packing material. The packing material plays an important role in determining the overall collection performance, such as pressure drop and collection efficiency. The pressure drop of a granular bed filter has been calculated using the Ergun equation, while the collection efficiency has been predicted using the log-penetration equation based on the single sphere theory. However, a prediction equation of collection efficiency for a granular bed filter filled with non-spherical packing materials has not been suggested yet. Therefore, in this study, three different shapes of packing materials (sphere, cylinder, and irregular) were prepared to propose a prediction equation. The pressure drop and collection efficiency in a granular bed filter filled with each shape of packing material were measured experimentally and compared with theoretically predicted values. We found that experimentally measured pressure drops matched well with values theoretically predicted using the Ergun equation considering the shape factor. However, experimental collection efficiencies were higher than theoretical ones predicted by the log-penetration equation using the single sphere theory. We modified the log-penetration equation by employing a shape factor and found a good relationship between experimental and theoretical collection efficiencies.

A STUDY ON WELD POOL MONITORING IN PULSED LASER EDGE WELDING

  • Lee, Seung-Key;Na, Suck-Joo
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.595-599
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    • 2002
  • Edge welding of thin sheets is very difficult because of the fit-up problem and small weld area In laser welding, joint fit-up and penetration are critical for sound weld quality, which can be monitored by appropriate methods. Among the various monitoring systems, visual monitoring method is attractive because various kinds of weld pool information can be extracted directly. In this study, a vision sensor was adopted for the weld pool monitoring in pulsed Nd:YAG laser edge welding to monitor whether the penetration is enough and the joint fit-up is within the requirement. Pulsed Nd:YAG laser provides a series of periodic laser pulses, while the shape and brightness of the weld pool change temporally even in one pulse duration. The shutter-triggered and non-interlaced CCD camera was used to acquire a temporally changed weld pool image at the moment representing the weld status well. The information for quality monitoring can be extracted from the monitored weld pool image by an image processing algorithm. Weld pool image contains not only the information about the joint fit-up, but the penetration. The information about the joint fit-up can be extracted from the weld pool shape, and that about a penetration from the brightness. Weld pool parameters that represent the characteristics of the weld pool were selected based on the geometrical appearance and brightness profile. In order to achieve accurate prediction of the weld penetration, which is nonlinear model, neural network with the selected weld pool parameters was applied.

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ANODE HEATING AND MELTING IN THE ARGON GTA

  • Terasaki, Hidenori;Tanaka, Manabu;Fujii, Hidetoshi;Ushio, Masao
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.746-751
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    • 2002
  • In order to make clear the physical relation among the arc plasma, the anode heat transfer and the weld penetration, the results of experimental measurements of temperatures of arc plasma, the distributions of heat input and current on the anode and the weld penetration were presented The experimental results showed that the electron temperature above the anode and current and heat input density on the anode was dominated by the position of the cathode. Furthermore, it was showed that electron temperature of arc plasma was dominated by the cathode shape. These results were related with the results of the welded penetration measurements. As a result, it was showed that the electron temperature above the anode and current density distribution on the anode decided the heat input density distribution on the anode and that the heat input density on the anode remarkably dominated the size of the weld penetration in argon GTA welding process. Furthermore, it was suggested that the cathode played the important role in the determination of the weld penetration in argon GTA welding process.

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