• Title/Summary/Keyword: Pencil cutting

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Tool Trajectory of Ball-End Mill in Consideration of Deflection when Pencil Cutting (펜슬가공시 공구변형을 고려한 볼엔드밀이 가공 궤적)

  • 윤경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.88-93
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    • 1997
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable for the machining of free-form surface. Pencil cutting can eliminate overload in uncut area caused by large diameter of ball-end mill before finish cutting. As the ball-end mill for pencil cutting is long and thin, it is easily deflected by cutting force. The tool deflection when pencil cutting is one of the main reason of the machining errors on a free-from surface. The purpose of the research is to find out the characteristics of deflected cutter trajectory by eddy-current sensor.

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Characteristics of Tool Deflection when Pencil Cutting with Ball-End Mill (볼엔드밀에 의한 펜슬가송시 공구변형 특성)

  • 윤경석;왕덕현;이윤경;이상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.157-160
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    • 1995
  • Pencil cutting can eliminate overload in uncut area caused by large diameter ball-end mill before finish cutting. As ball-end mill for pencil cutting is long and type, it is easily deflected by cutting force. The tool deflection when pencil cutting with thin and long ball-end mill is one of the main reason of the machining errors on a free-form surface. The purpose of the research is to find the characteristics of deflected cutter trajectory by eddy-current sensor.

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Characteristics of Tool Deflection of Ball-end Mill Cutter in Pencil Cutting of the Corner (코너부의 펜슬가공시 볼엔드밀의 공구변형 특성)

  • Wang, Duck-Hyun;Yun, Kyung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.123-129
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    • 1999
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable one for the machining of free-form surface. During the process, the pencil cutting operation can be adopted before finish cut to eliminate overload in uncut area caused by large diameter of ball-end mill. The ball-end mill cutter for the pencil cutting is easily deflected by cutting force due to the long and thin shape, and the tool deflection in pencil cutting is one of the main reason of the machining errors in a free-form surface. The purpose of this study is to find the characteristics of deflected cutter trajectory by constructing measurement system with eddy-current sensor. It was found that the severe reduction of corner radius produced the overcut during the plane cutting. Up cutting method induced the overcut both plane and slope cutting, but down cutting one induced the undercut. From the experiments, down cutting with upward cutting path can generate the small undercut surface.

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자유곡면으로 이루어진 3차원 곡면의 고속 가공시스템

  • 이희관;김준형;양균의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.782-787
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    • 1997
  • This paper proposes methods for pencil machining and uncut area machining. Based on Z-map represented by triangular facets, self-intersection-free offset surface is generated with K-offset method in case of ball mill and flat mill Pencil machining can elliminate overload area before main machining rough, semi-finish and finish cutting,preventing fluctuations of cutting forces in concave regions form causing bad machining condition. Low productivity is caused by uncut area which has excessive or irreguar finishing allowance. Uncut area machining has the finishing allowance keep uniformly on part surface. This paper deals with two types of uncaut area, machining detection of excessive area and user-defined area.

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Unstable Phenomenon of High-Speed Rotating Circular Saws (고속회전 원형 톱의 불안정 현상)

  • ;C. D. Mote, Jr.
    • Journal of KSNVE
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    • v.9 no.6
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    • pp.1210-1217
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    • 1999
  • This paper presents schematic process of identifying the principal cause to make the vibration problem of rotating circular saws. In the tandem pencil slat saw lines, feeding of cedar blocks is often stopped because excessive motro current is required in a saw motor. These events are called "kick-offs" in technical reports. Research on saw behavior at kick-offs is required to understand are reduce the frequency and severity of kick-offs events. This research aims at finding out the principal cause of kick-offs, and evloving design improvements for high cutting performance with fewer and less severe kick-offs. Measurements of critical speed, cutting force, cutting temeprature and dynamic displacements are carried out to observe the instability mechanism and also to obtain saw design parameters for the numerical analyses. And the numerical analyses involving FEM and multiple scale method are utilized to show the possibility of the principal cause.pal cause.

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Tool-Path Generation in NC Machining of Automobile Panel Die (자동차 판넬 금형의 NC 가공을 위한 공구 경로 생성)

  • Lee, C.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.5
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    • pp.74-84
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    • 1994
  • This paper discusses a method to generate the tool path for NC machining of automobile panel dies. The source data representing a panel die may be generated from digitizing machines, other CAD/CAM systems via IGES files, of compound surface models. From the source data, three types of interferencefree tool paths are generated automatically ; a parallel (Cartesian), an isometric, and a pencil cutting tool path. For the interference-free tool path, a polyhedral model composed of several triangles, and an 'offset triangle' approach are exploited. Finally, some practical examples are illustrated.

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Hard Coating Materials Using Copolymers of 2,5-dichlorobenzophenone and 1,4-dichlorobenzene

  • Shin, Min Jae
    • Applied Chemistry for Engineering
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    • v.33 no.6
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    • pp.661-665
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    • 2022
  • In this study, 2,5-dichlorobenzophenone was synthesized as a monomer using 1,4-dichlorbenzene, and subsequently, copolymers of benzoyl-p-phenylene and p-phenylene were prepared. The average molecular weight was improved using the low-molecular-weight polymer cutting method. The average molecular weight and glass transition temperature of the synthesized polymers were estimated. The as-prepared polymer was used as a hard coating material, and the coating was conducted on a poly(methyl methacrylate) plate. Furthermore, physical properties of the coatings, such as pencil hardness, adhesive strength, and abrasion resistance, were estimated. As the amount of p-phenylene in the copolymer increased, pencil hardness and abrasion resistance improved. The amount of p-phenylene in the copolymer can be increased to 30 mol% in order to increase the hardness of the coating, and the adhesive strength was insufficient for the copolymers with p-phenylene ratio greater than 35 mol%.

Diagnosis on Unstable Phenomenon of High-Speed Rotating Circular Saws (고속 회전 톱의 불안정 현상에 대한 진단)

  • ;Mote, C. D.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.187-193
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    • 1998
  • In the tandom pencil slat saw lines, feeding of cedar blocks is often stopped because excessive motor current is required in a saw machine. These events are called "kickoffs' in factory lines. Kickoffs decrease productivity due to machine down-time and damage to saw blades often accompanies them. Researches on saw behavior at kickoff are required to understand and reduce the frequency and severity of kickoff events. This research aims at understanding the fundamental mechanisms of kickoffs during cutting, predicting the impending kickoff and evolving design improvements for high cutting performance with fewer and less severe kickoffs.offs.

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Proton Therapy Review: Proton Therapy from a Medical

  • Lee, Se Byeong
    • Progress in Medical Physics
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    • v.31 no.3
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    • pp.99-110
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    • 2020
  • With hope and concern, the first Korean proton therapy facility was introduced to the National Cancer Center (NCC) in 2007. It added a new chapter to the history of Korean radiation therapy. There have been challenging clinical trials using proton beam therapy, which has seen many impressive results in cancer treatment. Compared to the rapidly increasing number of proton therapy facilities in the world, only one more proton therapy center has been added since 2007 in Korea. The Samsung Medical Center installed a proton therapy facility in 2015. Most radiation oncology practitioners would agree that the physical properties of the proton beam provide a clear advantage in radiation treatment. But the expensive cost of proton therapy facilities is still one of the main reasons that hospitals are reluctant to introduce them in Korea. I herein introduce the history of proton therapy and the cutting edge technology used in proton therapy. In addition, I will cover the role of a medical physicist in proton therapy and the future prospects of proton therapy, based on personal experience in participating in proton therapy programs from the beginning at the NCC.