• Title/Summary/Keyword: Pattern Cutting

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Development of Micro Pattern Cutting Simulation Software (미세패턴 가공 시뮬레이션 기술 개발)

  • Lee, Jong-Min;Le, Duy;Kim, Su-Jin;Lee, Seok-Woo;Je, Tae-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.3
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    • pp.218-223
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    • 2009
  • The micro pattern machining on the surface of wide mold is not easy to be simulated by conventional software. In this paper, a software is developed for micro pattern cutting simulation. The 3d geometry of v-groove, rectangular groove, pyramid and pillar patterns are visualized by C++ and OpenGL library. The micro cutting force is also simulated for each pattern.

A Study on Cutting Pattern Generation of Membrane Structures by Using Geometric Line (막 구조물의 측지선을 이용한 재단도 생성에 관한 연구)

  • Ahn, Sang-Gil;Shon, Su-Deok;Kim, Seung-Deog
    • Proceeding of KASS Symposium
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    • 2005.05a
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    • pp.125-132
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    • 2005
  • Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The material property of the membrane has strong axial stiffness, but little bending stiffness. The design procedure of membrane structures are needed to do shape finding, stress-deformation analysis and cutting pattern generation. In shape finding, membrane structures are unstable structures initially. These soft structures need to be introduced initial stresses because of its initial unstable state, and it happens large deformation phenomenon. And also there are highly varied in their size, curvature and material stiffness. So, the approximation inherent in cutting pattern generation methods is quite different. Therefore, in this study, to find the structural shape after large deformation caused by Initial stress, we need the shape analysis considering geometric nonlinear ten And the geodesic line on surface of initial equilibrium shape and the cutting pattern generation using the geodesic line is introduced.

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Determination of the Actual Equilibrium Shape Finding and Optimum Cutting Pattern for Membrane Structures (막구조물의 준공평형형상해석 및 최적재단도 결정)

  • Lee, Jang-Bog;Kwun, Taek-Jin
    • Journal of Korean Association for Spatial Structures
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    • v.1 no.1 s.1
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    • pp.157-166
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    • 2001
  • In general, the cutting pattern of the membrane structures is determined by dividing the complicated curved 3-D surface into several 2-D plane strip by using flattening technique. In this procedure, however, some discrepancies ore occurred between actual stresses of equilibrated state and designed uniform stresses because the material properties are not considered. These deviations can cause the critical structural problems, wrinkling or overstress, and thus a optimization process should be considered. In this paper, a new analytical method for determining an optimum cutting pattern considering material properties is presented. Here, iterative procedure is introduced to decrease the errors caused in numerical process. The optimization method proposed can diminish the deviations occurred by material properties and numerical errors, simultaneously. As a results, it is shown that the final stress distributions for the HP shell model are sufficiently near to design stress distributions, and it can be concluded that this method can be used to obtain the optimized cutting pattern of membrane structures.

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Development of the Automatic Machining Technology for Boat's Wooden Patterns (레저보트 목형가공 자동화에 관한 연구)

  • Kim, Seong-Il
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.2 s.152
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    • pp.174-179
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    • 2007
  • The cutting automation of boat's wooden pattern is strongly required to improve the productivity and quality of boats in leisure boat industry. This paper is concerned with the development of wooden pattern machining technology by the machining center. The leisure boat is designed with a 3 dimensional design s/w. The NC cutting data are generated in a CAM s/w and are verified using verification s/w. The cutting forces are monitored to analyse the cutting process. The surface characteristics of machined surface are investigated at various cutting conditions such as spindle speed, feed speed, the cutting direction of wood, and wood material.

A Study on the Cutting Characteristics of Wood Patterns in End Milling(I) (목형의 엔드 밀링시 가공 특성에 관한 연구(I))

  • Kim, Seong-Il
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.53-59
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    • 2007
  • The cutting tests of wood patterns are carried out using CNC milling machine. The cutting forces are monitored to analyse the cutting process. The surface characteristics of machined surface are investigated at various cutting conditions such as cutting speed, feed speed, cutting direction of wood pattern and wood material. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as cutting speed increases. However, the cutting force and surface roughness are different along the cutting direction and material of wood pattern.

A Study on the Form Finding and Optimal Cutting Pattern Analysis Technique of Membrane Structures (막구조물의 형상탐색 및 최적재단도 해석기법에 관한 연구)

  • 서삼열
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.12 no.3
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    • pp.457-464
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    • 1999
  • The object of this study is form finding, stress-strain analysis and cutting pattern analysis of membrane structures under the following assumptions : (1) material is linearly elastic (2) stress state is plane stress. The cable and membrane structures undergo large deformation because of its highly flexibility, therefore, we must take account of its geometric nonlinearity. The analysis procedure is consisted of three steps considering geometric nonlinearity unlike any other structures. First step is the form finding analysis to determine the initial equilibrium shape. Second step is the stress-strain analysis to investigate the behaviors of structures under various external loads. Once a stationary shape has been fount a cutting pattern based on the form finding analysis may be generated for manufacturing procedure. In this paper, form finding, stress-strain analysis and cutting pattern analysis is carried out for applying to Seoguipo worldcup soccer stadium roof structures and optimal cutting pattern analysis technique is proposed.

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Applications of Zero Waste Pattern Cutting Methods for Women's Shirts (제로 웨이스트 패턴 커팅 방법을 활용한 셔츠 디자인 연구)

  • Jiang, Nan;Park, Eun Kyung
    • Journal of the Korean Society of Clothing and Textiles
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    • v.44 no.5
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    • pp.969-983
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    • 2020
  • Zero waste fashion design to minimize the 15% fabric waste generated during production can be difficult to industrialize instead of having strong originality. This study designed shirts that are practical and reflect trends using the zero waste pattern cutting method and suggest the possibilities for industrial production. The content of the study are as follows. First, the pattern cutting method of zero waste fashion design was studied. Second, the recent trends of shirt design were analyzed and reflected in the design development. Third, 4 zero waste shirt designs were developed and produced by applying the geometric cutting, puzzle cutting, and minimal cutting methods. As for the research method, literature research was conducted on related references; in addition, design development and production were conducted empirically. As a result, the developed zero waste shirts are practical and trendy. In addition, the results of the study are meaningful to provide basic data for the commercialization and industrial application of zero waste fashion design.

Development of PC Controled Automatic Cutting System (PC를 이용한 철판 자동절단시스템 개발)

  • Kim, Sang-Hun;Chung, Kyung-Ryul
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.29-37
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    • 1996
  • In this study, PC controlled CNC automatic cutting system is developed. Technological introduction of the control process and the computer programming has made possible not only the automatic control for cutting processing unit but also the easy-to-use graphic software that enables the cutting process. This program involves shape part drawing and amendment, pattern reading and saving, reading Autocad file, nesting process, kerf compensation, automatic cutting path generation, NC file conversion and motor control. Software is devided into 3 modules for easy work. First step enables drawing, amendment and pattern making, followed by automatic nesting and cutting path generation with kerf compensation. In the final step, drawing data is transmitted for the resulting automatic cutting processes. This software would be applicated in gas cutting and textile cutting so that it improves the productivity of cutting process.

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Cutting-Pattern and Cutting Characteristics of the Reciprocating Cutter-bar of Combine Harvester(II)- Cutting Characteristics of the Low-Cutting Type and Double Cutting Type Reciprocating Knives- (콤바인 예취장치의 절단특성에 관한 연구(II) -2배형, 2중형 칼날의 절단특성-)

  • 이홍주;김홍윤;홍종호;이성범
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.13-21
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    • 1995
  • This study was conducted to investigate the cutting mechanism of reciprocating knife of combine harvester. The cutting operation of reciprocating knife with the arrangement of the low-cutting and the double-cutting was demonstrated through cutting pattern diagram which was drawn by computer graphics. Various kinds and dimensions of reciprocating knives were analyzed using the developed program. The results are summarized as follows (1) The low-cutting type reciprocating knife was represented similar cutting characteristics to the standard type, but the maximum stalk-deflection was decreased as 1/2 level of the standard type. And the first ledger plate should be designed shorter than the second ledger plate. (2) The bunching area and the maximum stalk-deflection for the double cutting knife almost were not changed since cutting velocity ratio of 0.6, but the secondary cut were occurred at ratio of 0.8 and increased rapidly over these ratio. (3) The double cutting knife was recommended for the high speed combine, because its bunching area and the maximum stalk-deflection were decreased as 1/2 level of the standard type. (4) In order to maintain the proper cutting mechanism characterized by the bunching area, the maximum stalk-deflection and the secondary cutting length etc., the adequate cutting velocity at forward speed of 0.5㎧ to 1.2㎧ was from 0.3㎧ to 0.96㎧ for the double cutting knives.

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