• 제목/요약/키워드: Particulate epoxy composites

검색결과 10건 처리시간 0.022초

정밀 고분자 광섬유 어레이 제작 연구 (Fabrication of Polymeric Optical Fiber Array)

  • 조상욱;정명영;김창석;안승호
    • 한국정밀공학회지
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    • 제24권5호
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    • pp.82-88
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    • 2007
  • This work is to fabricate a precise optical fiber array using polymer composite for optical interconnection. Optical fiber array has to satisfy low optical loss requirement less than 0.4 dB according to temperature change. For this purpose, design criteria for an optical fiber array was derived. The coefficient of thermal expansion of silica particulate epoxy composites was affected by volume fraction of silica particles. And also, elastic modulus of silica particulate epoxy composites was affected by volume fraction of silica particles. To obtain the coefficients of thermal expansion below $10{\times}10E-6/^{\circ}C$ and elastic modulus more than 20 GPa , we chose the volume fraction more than 76%. Using silica particulate epoxy composites with the volume fraction 76%, 8-channel optical fiber array with dimensional tolerances below $1\;{\mu}m$ was manufactured by transfer molding technique using dies with the uniquely-designed core pin and precisely-machined zirconia ceramic V block. These optical fiber arrays showed optical loss variations within 0.4 dB under thermal cycling test and high temperature test.

Mechanical properties of bamboo-epoxy composites a structural application

  • Biswas, Sandhyarani
    • Advances in materials Research
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    • 제1권3호
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    • pp.221-231
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    • 2012
  • In this study, the physical and mechanical properties of bamboo fiber reinforced epoxy composites were studied. Composites were fabricated using short bamboo fiber at four different fiber loading (0 wt%, 15 wt%, 30 wt% and 45 wt%). It has been observed that few properties increases significantly with respect to fiber loading, however properties like void fraction increases from 1.71% to 5.69% with the increase in fiber loading. Hence, in order to reduce the void fraction, improve hardness and other mechanical properties silicon carbide (SiC) filler is added in bamboo fiber reinforced epoxy composites at four different weight percentages (0 wt%, 5 wt%, 10 wt% and 15 wt%) by keeping fiber loading constant (45 wt%). The significant improvement of hardness (from 46 to 57 Hv) at 15 wt%SiC, tensile strength (from 10.48 to 13.44 MPa) at 10 wt% SiC, flexural strength (from 19.93 to 29.53 MPa) at 5 wt%SiC and reduction of void fraction (from 5.69 to 3.91%) at 5 wt%SiC is observed. The results of this study indicate that using particulate filled bamboo fiber reinforced epoxy composites could successfully develop a composite material in terms of high strength and rigidity for light weight applications compared to conventional bamboo composites. Finally, SEM studies were carried out to evaluate fibre/matrix interactions.

Synergistic effect of clay and polypropylene short fibers in epoxy based ternary composite hybrids

  • Prabhu, T. Niranjana;Demappa, T.;Harish, V.;Prashantha, K.
    • Advances in materials Research
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    • 제4권2호
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    • pp.97-111
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    • 2015
  • Polypropylene short fiber (PP)-clay particulate-epoxy ternary composites were prepared by reinforcing PP short fiber and clay particles in the range of 0.1 phr to 0.7 phr into epoxy resin. Prepared hybrid composites were characterized for their mechanical, thermal and flame retardant properties. The obtained results indicated an increase in impact resistance, tensile strength, flexural strength and Young's modulus to an extent (up to 0.5 phr clay and 0.5 phr PP short fiber) and then decreases as the reinforcing phases are further increased. The thermal stability of these materials are found to increase up to 0.2 phr clay and 0.2 phr PP addition, beyond which it is decreased. Addition of clay is found to have the negative effect on epoxy-PP short fiber composites, which is evident from the comparison of mechanical and thermal properties of epoxy-0.5 phr PP short fiber composite and epoxy-0.5 phr PP short fiber-0.5 phr clay composite hybrid. UL-94 tests conducted on the composite hybrids have showed a reduction in the burning rate. Morphological observations indicated a greater fiber pull with the addition of clay. The performed tests in the present study indicated that materials under investigation have promising applications in construction, agriculture and decorative purposes.

다중벽 탄소나노튜브/에폭시 복합재료의 인장 물성에 관한 연구 (A Study on Tensile Properties of Multi-Welled Carbon Nanotube/Epoxy Composites)

  • 이상의;이원준;김천곤
    • Composites Research
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    • 제17권6호
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    • pp.1-7
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    • 2004
  • 입자강화복합재료에 관한 연구는 오래 전부터 수행되어왔다. 최근 활발한 연구가 이루어지고 있는 나노복합재료도 역시 입자강화복합재료의 한 종류라 할 수 있다. 본 연구에서는 섬유강화 복합재료의 모재로서 사용되어질 수 있는 다중벽탄소나노튜브/에폭시 복합재료를 제작하고 그 물성을 고찰하였다. 본 연구에서 정립한 제작 공정을 사용하여 제작 된 다중벽 탄소나노튜브/에폭시 복합재료의 인장 물성을 MWNT의 첨가량에 따라 고찰하였다 0.5wt%의 MWNT를 첨가 하였을 때, 인장강성은 19%, 인장강토에서는 12%의 증가를 보였다. 또한 경화시 발생하는 재응집 현상을 관찰하고, 기계적 물성을 더 높이 항상시키기 위해서는 이 현상을 억제해야 함을 확인하였다.

염기 처리 대마 섬유로 강화된 셀룰로오스 충전 에폭시 하이브리드 복합재의 기계적 물성 (Mechanical Properties of Cellulose-filled Epoxy Hybrid Composites Reinforced with Alkali-treated Hemp Fiber)

  • Anand, P.;Anbumalar, V.
    • 폴리머
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    • 제39권1호
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    • pp.46-55
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    • 2015
  • There is a limit for deforestation in order to keep the environmental cycle undisturbed. The heart of the paper is to replace the wood to a maximum extent to obtain a sustainable environment. This research aims at new natural composites in which treated hemp fiber used as reinforcement, synthetic cellulose used as particulate to improve the adhesion between matrix - fiber interface and Epoxy LY556 acted as matrix fabricated by hand layup technique. The density, water absorption, tensile properties, impact strength, hardness, flexural properties and compressive properties have been evaluated under ASTM standards and compare the results with existing materials such as wood, aluminium, etc., The composite hemp fiber reinforced polymer (HFRP) could be exploited as an effective replacement for wood and it would be suitable for automotive applications by comparing results.

Effect of graphite particulate on mechanical properties of glass fibre reinforced composite

  • Bhattacharjee, Antara;Roy, Kanchan;Nanda, B.K.
    • International Journal of Aerospace System Engineering
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    • 제7권1호
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    • pp.16-20
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    • 2020
  • The recent trend is increasing towards the usage of polymer matrix composites since they have a wide variety of applications. They have applications in the field of aircraft and space industry, sporting goods, medical devices, marine and automotive applications and also in commercial usage. The most commonly used fibre-reinforced polymer matrix composite is Glass fibre reinforced epoxy (GFRE) composite which is used in aviation, sports and automotive industries. However, the strength of GFRE composites is not adequate for structural applications. Therefore, the current research focuses on increasing the strength of GFRE composites by reinforcing with micro Graphite (Gr) particulates. The Gr used is an ultra-fine powder with particle size 250 ㎛. Gr is known to have good wear resistance, thermal conductivity and can operate at high temperatures. Gr particulates are mixed with the epoxy matrix in various weight ratios. Hand-lay technique is used for fabricating the composites. Mechanical properties such as tensile strength, elongation, compressive strength and flexural strength are obtained experimentally to study the effect of change in Gr content (0-5 wt. %). The tests were done as per ASTM standards.

저온 분사 공정을 위한 금속입자/에폭시 복합재료 접착제의 소성 거동의 균질화 기법 연구 (Homogenization of Plastic Behavior of Metallic Particle/Epoxy Composite Adhesive for Cold Spray Deposition )

  • 조용준;전재안;킴키날;;;이상의
    • Composites Research
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    • 제36권3호
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    • pp.199-204
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    • 2023
  • 저온 분사된 입자와 섬유강화 복합재료 사이의 접착력을 향상시키기 위해 금속 메쉬와 금속 입자/에폭시 접착제가 조합된 중간층이 도입되었다. 저온 분사 입자 및 금속 메쉬 그리고 금속 입자에는 모두 알루미늄을 활용하였다. 높은 변형률 속도에서 중간 층의 응력을 예측하기 위해서는 접착제 물성의 측정 또는 계산이 필요하다. 따라서, 본 연구에서는 금속 입자/에폭시 접착제의 물성을 계산하기 위해 혼합법칙(Rule of mixture)을 활용한 균질화 기법의 연구를 진행하였다. 균질화 기법의 검증을 위해 금속 메쉬/접착제로 구성된 중간층에 알루미늄 입자를 활용한 저온 분사를 진행하여, 실험으로 측정된 입자의 침투 깊이를 유한요소 해석에서 계산된 입자의 침투 깊이와 비교하였다. 시험과 해석에서 저온 분사 입자 혹은 중간층에 도입된 입자 하나 수준 크기의 침투 결과를 확인하였고, 이를 통해 높은 변형률 속도를 갖는 입자강화 복합재료 층의 물성 예측에 있어 균질화 기법이 적용될 수 있는 가능성을 확인하였다.

CU 분말 충전된 전자파 차폐용 에폭시 수지 복합체의 기계적, 열적특성 (Mechanical and Thermal Characteristics of Cu Particle Filled Epoxy Resin Composites for EMI Shielding)

  • 조영신;심미자;김상욱
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1996년도 하계학술대회 논문집 C
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    • pp.1591-1593
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    • 1996
  • The experimental study was carried out to investigate the effects of metallic particulate filler on the mechanical properties and the thermal properties of epoxy resin system filled with Cu powder. As Cu contents increased, the tensile strength, surface hardness and $T_d$ decreased. $T_g$ increased and decreased at 300 phr. $E_d$ decreased and increased at 200 phr, because the thermal conducting path of filler was formed and dissipated thermal stress.

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Effective Properties of Multi-layered Multi-functional Composites

  • Kim, Byeong-Chan;Baltazar, Arturo;Kim, Jin-Yeon
    • Advanced Composite Materials
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    • 제18권2호
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    • pp.153-166
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    • 2009
  • A matrix method for evaluating effective electro-magneto-thermo-elastic properties of a generally anisotropic multilayered composite is presented. Physical variables are categorized into two groups: one that satisfies the continuity across the interface between layers and another that satisfies an average inter-layer compatibility (which is also exact). The coupled electro-magneto-thermo-elastic constitutive equation is accordingly reassembled into submatrices, which leads to the derivation of concise and exact matrix expressions for effective properties of a multilayered composite having the coupled physical effects. Comparing the results for a purely elastic multiplayer with those from other theoretical approaches validates the developed method. Examples are given for a PZT-graphite/epoxy composite and a $BaTiO_3-CoFe_2O_4$ multiplayer which exhibit piezo-thermoelastic and magnetoelectric properties, respectively. The result shows how a strong magnetoelectric effect can be achieved by combining piezoelectric and piezomagnetic materials in a multilayered structure. The magnetoelectric coefficient of the $BaTiO_3-CoFe_2O_4$ multiplayer is compared with those for fibrous and particulate composites fabricated with the same constituents.

CNT와 Graphite 나노/마이크로 입자 배열에 의한 나노복합재의 제작과 기계적 강성 및 방사능 차폐 특성 평가 (Nano-Composite's Mechanical and Radioactive Barrier Characteristics by Nano Size CNT & Graphite Particles Alignment)

  • 조희근
    • Composites Research
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    • 제26권6호
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    • pp.355-362
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    • 2013
  • 복합재료 중 가장 많이 사용되는 탄소계 나노복합재의 성능 향상에 대한 연구가 수행되었다. 나노 사이즈의 탄소나노튜브(CNT)와 마이크로 사이즈의 그레파이트(Graphite) 입자를 일정한 형태로 배열하여 나노복합재를 제작하였다. 입자를 배열하기 위하여 전기장을 활용하였다. 일정한 방향 혹은 형태로 배열된 입자는 에폭시 기지 속에서 섬유강화 복합재 처럼 일정한 방향으로 강성의 향상을 나타낸다. 복합재의 구조적 강성이나 물리적 특성은 강화 입자의 배열상태에 따라 매우 달라지게 된다. 본 연구에서는 특히 탄소나노튜브와 그레파이트 강화입자의 전기장 배열에 의해서 만들어진 나노복합재의 강성 및 방사능 차폐특성을 규명하였다. 전기장에 의한 입자의 배열로 만들어진 탄소계 복합재는 구조적 성능뿐만 아니라 물리적인 방사능 차폐에서도 훌륭한 특성을 나타내었다.