• Title/Summary/Keyword: Particle coating

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Oxidation Effect on the Critical Velocity of Pure Al Feedstock Deposition in the Kinetic Spraying Process (저온분사 공정에서 알루미늄 분말의 산화가 임계 적층 속도에 미치는 영향)

  • Kang, Ki-Cheol;Yoon, Sang-Hoon;Ji, Youl-Gwun;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.25 no.4
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    • pp.35-41
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    • 2007
  • In kinetic spraying process, the critical velocity is an important criterion which determines the deposition of a feedstock particle onto the substrate. In other studies, it was experimentally and numerically proven that the critical velocity is determined by the physical and mechanical properties and the state of materials such as initial temperature, size and the extent of oxidation. Compared to un-oxidized feedstock, oxidized feedstock required a greater kinetic energy of in-flight particle to break away oxide film during impact. The oxide film formed on the surface of particle and substrate is of a relatively higher brittleness and hardness than those of general metals. Because of its physical characteristics, the oxide significantly affected the deposition behavior and critical velocity. In this study, in order to investigate the effects of oxidation on the deposition behavior and critical velocity of feedstock, oxygen contents of Al feedstock were artificially controlled, individual particle impact tests were carried out and the velocities of in-flight Al feedstock was measured for a wide range of process gas conditions. As a result, as the oxygen contents of Al feedstock increased, the critical velocity increased.

Nondestructive Measurement of the Coating Thickness in the Simulated TRISO-Coated Fuel Particle Using Micro-Focus X-ray Radiography (마이크로포커스 X-선 투과 영상을 이용한 모의 TRISO 핵연료 입자 코팅 층 두께 비파괴 측정)

  • Kim, Woong-Ki;Lee, Young-Woo;Park, Ji-Yeon;Park, Jung-Byung;Ra, Sung-Woong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.69-76
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    • 2006
  • TRISO(tri-isotropic)-coated fuel particle technology is utilized owing to its higher stability at a high temperature and Its efficient retention capability for fission products In the HTGR(high temperature gas-reeled reactor). The typical spherical TRISO fuel panicle with a diameter of about 1mm is composed of a nuclear fuel kernel and outer coating layers. The outer coating layers consist of a buffer PyC(pyrolytic carbon) layer, Inner PyC(1-PyC) layer, SiC layer, and outer PyC(O-PyC) layer Most of the Inspection Items for the TRTSO-coated fuel particle depend on destructive methods. The coating thickness of the TRISO fuel particle can be nondestructively measured by the X-ray radiography without generating radioactive wastel. In this study, the coaling thickness for the simulated TRISO-coated fuel particle with $ZrO_2$ kernel Instead of $%UO_2$ kernel was measured by using micro-focus X-ray radiography with micro-focus X-ray generator and flat panel detector The radiographic image was also enhanced by image processing technique to acquire clear boundary lines between coating layers. The coaling thickness wat effectively measured by applying the micro-focus X-ray radiography The inspection process for the TRISO-coated fuel particles will be improved by the developed micro-focus X-ray radiography and digital image processing technology.

Studies on the Application of High-Gloss Plastic Pigment for Paper Coating(I) (종이도공용 고광택 유기안료의 적용에 관한 연구 -유기안료의 종류가 도공지 품질에 미치는 영향-)

  • 이용규;박규재;정경모
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.3
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    • pp.32-38
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    • 2000
  • This study was carried out to determine the effect of the type of plastic pigment on the coat-ing structure and printability of coated paper. Three kinds of plastic pigments(solid-bead type binder type and hollow type) were used for hti purpose. IN this research it was observed that particle shape and structure of plastic pigment had influenced the rheology of coating color the state of packing and the properties of coated paper. Inorganic pigments used in this research were platelike kaolin clay and rhombic calcium carbonate. Three kinds of plastic pigments were blended with two inorganic pigments respec-tively. The combination of pigments were carried out(1) to determined the effect of particle structure of plastic pigment on the state of dispersion of coating color(2) to observe the effect of calendering temperature on the property of coated paper prepared with different plastic pigments. The data indicated that binder and hollow type plastic pigment gave the best results in improving the properties of coated paper such as paper gloss opacity and air pet-meability.

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Electrodeposition Behavior of Ni-WC Composite Coatings with Variation of WC Particle Size (WC 분말 크기에 따른 Ni-WC 복합 도금층의 특성 거동에 관한 연구)

  • Kim, Dae-Geun;Lee, Jae-Ho
    • Journal of the Korean institute of surface engineering
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    • v.39 no.3
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    • pp.115-120
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    • 2006
  • The codeposition behavior of WC particles from an additive-free nickel sulfate and sulfamate solution has been investigated. Electroplating of Ni/WC composites was carried out at different current density with variation of WC particle size. The Guglielmi adsorption mechanism is applied to the electroplating of the fine WC in Ni matrix. The contents of WC in Ni composite coating were increased both by increasing current density and WC concentration in the bath. The hardness of Ni/WC composite coating at low current density is higher than that at high current density since finer WC particles dispersed through the coating. The codeposition behaviors of Co coated WC particles were also investigated. Conducting layer of particles promoted the codeposition behavior of Ni/WC-Co composite coatings.

Studies on the Correlation between Coated Paper and Physical Properties of Latices (라덱스의 물성이 도공지 품질에 미치는 상관성에 대한 연구)

  • 박동국;조교동;고문찬;윤재한;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.34 no.1
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    • pp.22-29
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    • 2002
  • The coated paper was greatly affected by the basic physical properties of the binder as well as the amount of the coating formula. High glass transition temperature (Tg) of the styrene-butadiene (SB) latex, selected as the binder in our study, gave the high stiffness to the coated paper, but lowered the binding force and print gloss. The average particle size of the SB latex also greatly affected to the coated paper so that the smaller particle size improved the rheological property of the coating formula and increased the binding force and print gloss. Another property of the SBR latex, gel content, was important because when its value was small, the latex was easily deformed at the high temperature and increased air permeability to the coated paper. Therefore, the lower gel content consequently resulted in the higher blistering resistance, especially in the web paper. The larger portion of the SB latex in the coated formula improved the binding force and print gloss, but decreased the ink set-off and ink-trapping to the coated paper. The heavier coating improved optical properties such as opacity, paper gloss and paper smoothness, to the coated paper.

Studies on the Pore of Coating Layer and Printability (I)-Effect of Pigment Size on Pore of Coating Layer (도공층의 공극과 인쇄적성에 관한 연구(제 1보)-안료의 입자크기가 미치는 영향)

  • 김창근;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.3
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    • pp.26-34
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    • 1999
  • This paper was intended to find out the relationship between optical and interior properties of coated paper and printability with the variation of particle size of ground calcium carbonate(GCC) by using Mercury Porosimeter, and to find out the pore properties of coated paper as well. The viscosity and water retention of coating color was increased and smothness, sheet gloss and porosity of coated paper were improved as the particle size of GCC was decreased. However, there was no difference in opacity and brightness of coated paper. The pore volume of coated paper was decreased, but the number of pores was drastically increased according to the decrease of the particle size of GCC. The weight of ink transferred into coated paper was increased in proportion to pore volume of coated paper. However, the weight of damping water and ink induced toward coated paper was slightly increased. Ink setting was accelerated printing gloss was not changed. Therefore, optical and interior properties of coated paper seemed to be affected by the pore property of coated paper and printability was also affected by it.

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Contact Analysis Between Rubber Seal, a Spherical Particle and Coated Steel Surface (시일과 코팅된 스틸면 사이의 구형 입자에 의한 접촉해석)

  • Park, Tae-Jo;Jo, Hyeon-Dong
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.225-230
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    • 2009
  • Seals are very useful machine components in protection of leakage of lubricant or working fluid, and incoming of debris from outside. Various elastomer are widely used as sealing materials and the shaft surfaces are generally coated with high hardness material after heat treatment. It is generally known that the foreign debris and wear particles get stuck into sealing surface, the steel shaft surface can be damaged and worn by mainly abrasive wear. In this paper, using MARC, contact analysis are conducted to show the hard coated steel shaft surface can be fatigue failed by very small elastic particle intervened between seal and steel surface. Variations of contact and von-Mises stress distributions and contact half-widths with interference and coating thickness are presented. The maximum von-Mises stress occurs always in the coating layer or between coated layer/substrate interface. Therefore the coated sealing surface can be fatigued and then failed by very small particles. The results can be used in design of sealing surface and further studies are required.

Effect of Thermal Energy of In-Flight Particles on Impacting Behavior for NiTiZrSiSn Bulk Metallic Glass during Kinetic Spraying (비행입자의 열 에너지에 따른 NiTiZrSiSn 벌크 비정질 분말의 적층 거동)

  • Yoon, Sang-Hoon;Kim, Soo-Ki;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.25 no.3
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    • pp.37-44
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    • 2007
  • Mechanical and thermomechanical properties of the bulk metallic glass (BMG) are so unique that the deformation behavior is largely dependent on the temperature and the strain rate. Impacting behavior of NiTiZrSiSn bulk metallic glass powder during kinetic spraying was investigated in this study. Considering the impact behavior of the BMG, the kinetic spraying system was modified and attached the powder preheating system to make the transition from the inhomogeneous deformation to the homogeneous deformation of impacting BMG particle easy BMG splat formation is considered from the viewpoint of the adiabatic shear instability. It is suggested that the impact behavior of bulk metallic glass particle is determined by the competition between fracture and deformation. The bonding of the impacting NiTiZrSiSn bulk amorphous particle was primarily caused by the temperature-dependent deformation and fracture (local liquid formation) behavior.

Characterization of Anti-pollution Film according to the Annealing Temperature for PV Module (태양광 모듈용 내오염성 필름의 열처리 온도에 따른 특성 분석)

  • Yoo, Seung-cheol;Choi, WonSeok;Lim, Yoonsik;Kim, Junghyun
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.67 no.1
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    • pp.33-36
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    • 2018
  • The purpose of this study is to improve the efficiency of anti-pollution film for PV module. The anti-pollution coating process was performed on a glass substrate, which is the same material as the glass substrate for the PV module. We coated the anti-pollution film on the glass substrate by spray coating. After coating process, annealing process was performed during 1 hour at $200^{\circ}C$, $300^{\circ}C$, and $400^{\circ}C$. And then we analyzed the surface characteristics according to the annealing temperature of the film. Annealing process can also improve the durability of the coated film. And then we analyzed the anti-pollution characteristics, particle size of anti-pollution film, light transmittance. The particle size of anti-pollution film was analyzed with FE-SEM. The light transmittance was analyzed with UV-Visible spectroscopy including integrating sphere.

The Micro Structure Characteristics of Coating Layer on SM490B with HVOF Coating (HVOF용사 코팅한 SM490B 코팅층의 미시조직 특성)

  • Nam Ki-Soo;Cho Won-ik;Yoon Myung-Jin;Kim Byung-Moon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.80-86
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    • 2005
  • High velocity oxy-fuel thermally sprayed coating of the WC-Co cermet material is a well-established process for modifying the surface properties of the structural components exposed to the corrosive and wear attacks. The hard WC phase in the coating resists to the wear while the soft metallic Co increases the adhesive and cohesive bonding properties. The coating properties deposited by the HVOF process are greatly dependent on the feedstock materials and processing parameters. The effects of the feedstock material and process coating parameters including the in-flight particle parameters and resultant coating microstructures were observed in this paper.