• Title/Summary/Keyword: Particle Crushing

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Evaluation of Maximum Dry Unit Weight Prediction Model Using Deep Neural Network Based on Particle Size Analysis (입도분석에 기반한 Deep Neural Network를 이용한 최대 건조 단위중량 예측 모델 평가)

  • Kim, Myeong Hwan
    • Journal of The Korean Society of Agricultural Engineers
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    • v.65 no.3
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    • pp.15-28
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    • 2023
  • The compaction properties of the soil change depending on the physical properties, and are also affected by crushing of the particles. Since the particle size distribution of soil affects the engineering properties of the soil, it is necessary to analyze the material properties to understand the compaction characteristics. In this study, the size of each sieve was classified into four in the particle size analysis as a material property, and the compaction characteristics were evaluated by multiple regression and maximum dry unit weight. As a result of maximum dry unit weight prediction, multiple regression analysis showed R2 of 0.70 or more, and DNN analysis showed R2 of 0.80 or more. The reliability of the prediction result analyzed by DNN was evaluated higher than that of multiple regression, and the analysis result of DNN-T showed improved prediction results by 1.87% than DNN. The prediction of maximum dry unit weight using particle size distribution seems to be applied to evaluate the compacting state by identifying the material characteristics of roads and embankments. In addition, the particle size distribution can be used as a parameter for predicting maximum dry unit weight, and it is expected to be of great help in terms of time and cost of applying it to the compaction state evaluation.

A Basic Study on Crushability of Sands and Characteristics of Particle Strength (모래의 파쇄성과 단입자강도 특성에 관한 기초적 연구)

  • 곽정민
    • Journal of the Korean Geotechnical Society
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    • v.15 no.5
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    • pp.193-204
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    • 1999
  • Particle crushing is an important and essential factor in interpreting the strength and deformation properties of granular materials in the case of geotechnical problems related to soil crushability. As a recent field problem, the exploitation of offshore oil reserves in tropical and sub-tropical coastal shelf areas has shown that the behaviour of soils containing carbonates is markedly different from predominantly silica sands. In this study, as a first step in making a mechanical framework of granular materials incorporating the soil crushability, single particle fragmentation tests were carried out on four different types of sands in order to clarify the characteristics of the single particle fragmentation strength as related to soil crushability. The single particle strength was considered with the influence of the particle shapes, the amount of mineral components and the particle sizes. The soil particle strength corresponding $D_{50}$ of soil distribution curve has shown the lower value, the more the carbonate component and the more angular the particle shape.

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Mechanical Behavior of Coal Mine Waste Concretes (석탄폐석을 이용한 콘크리트의 역학적 거동)

  • Lee, Bong-Hak
    • Journal of Industrial Technology
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    • v.16
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    • pp.105-112
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    • 1996
  • This paper presents coal mine waste (CMW) for use in concrete manufacture as a replacement of normal aggregates. The CMW in this study was collected from Sabook, Jungson-kun, Kangwon-do. Fine and coarse asggregates from CMW were prepared by crushing it in a jaw crusher and separating debris with #4 sieve. CMW aggregates showed good physical and mechanical properties with having specific gravity over 2.65, absorption less than 1%, and abration ratio below 20%, but particle shape of CMW was long or flat, which caused a poor workability in mixing. Therefore, to make workability better, a 1/4 of CMW coarse aggregate was replaced with normal aggregate which had a good particle shape, and a superplasticizer was added to the mix. Compressive strength and other mechanical properties of CMW concrete was very good. In conclusion, characteristics of CMW concrete was acceptable for use as a concrete structural material.

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A Study on the Grade Efficiency of Sturtevant Type Air Classifier (스터테반트 공기분급기의 분리효율에 대한 연구)

  • 정인기;박시우
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.5
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    • pp.773-781
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    • 2004
  • This research was Performed to raise grade efficiency of Sturtevant type air classifier. to treat powder less than $74\mu\textrm{m}$ particle produced at the crushing process of the dry aggregates manufacturing system or concrete wastes recycling system. The experimental conditions were in the ranges. 0.85 to 5.15 $m^3$/s of primary air flow rate. 0.005 to 0.015 $m^3$/s of secondary air flow rate $30^{\circ}$ to $70^{\circ}$ of auxiliary blades angle. respectively. for 1.7~3.3 kg/min of the powder feed rate. It was found that the grade efficiency of the air classifier was increased as the baffle plate was attached at the expansion region. and the optimal operating conditions of the air flow rates and the blade angle were obtained. The fractional recovery curves from the experiments were well agreement with the theoretical one of Molerus model.

Physical, Mechanical and Durability Properties of the Quartzite Units of Central Nepal Lesser Himalaya

  • Dinesh Raj Sharma;Naresh Kazi Tamrakar;Upendra Baral
    • The Journal of Engineering Geology
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    • v.34 no.1
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    • pp.67-105
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    • 2024
  • This study compares the quartzites of four quartzite units: The Fagfog Quartzite, Dunga Quartzite (member of the Robang Formation), Pandrang Quartzite (member of the Kalitar Formation) and the Chisapani Quartzite. The analysis shows variations in flakiness and elongation, as the Fagfog Quartzite displays low flakiness whereas the Pandrang and the Chisapani have moderate and the Dunga Quartzite has shown variations. The density values of the four quartzite units remain consistent, indicating uniform physical properties and porosity levels. However, bulk density values differ among the quartzites, suggesting variations in particle arrangement, porosity, and density. Regarding strength measures, the Pandrang and the Chisapani Quartzite have higher strength characteristics as compared to the Fagfog and the Dunga Quartzites. The Pandrang Quartzite has the highest average point load strength index, classifying it as "Extremely Strong". The resistance to impact and crushing forces varies among the quartzites, with lower Aggregate Impact Value (AIV) and Aggregate Crushing Value (ACV) indicating higher strength and durability. Durability tests show that the Fagfog Quartzite has high durability against slaking, with a slight decrease observed after the fifth cycle. The Dunga Quartzite shows varying degrees of weathering, while the Pandrang and the Chisapani Quartzite have minimal weight changes, indicating strong resistance to weathering. Magnesium sulfate soundness tests indicate high durability and resistance to degradation for all four units. The Los Angeles abrasion value (LAAV) tests indicate favorable resistance to abrasion for the majority of the Fagfog, Dunga, and the Pandrang Quartzites samples, while Chisapani Quartzite shows more variability in LAAV values. The Pandrang Quartzite shows a higher proportion of elongated particles but lower flakiness index values as compared to Fagfog and Dunga Quartzites while Chisapani Quartzite stands out with a significantly higher presence of flaky particles and lower elongation index values. Mechanically, the Fagfog and Dunga Quartzite show higher strength and better resistance to abrasion and freeze and thaw. The Pandrang Quartzite shows moderate resistance to crushing and sudden effect, while the Chisapani Quartzite has variable resistance to effect. This comparative study emphasizes the diversity and complexity of quartzite rock types, showing the need for comprehensive characterization and assessment to determine their suitability for specific applications.

Effect of the Degree of Weathering on the Distribution of Aggregate Particle Size and the Generation of Fine Rock Particles during Crushing of Granite (화강암 파쇄시 풍화정도가 골재 입도분포 및 미석분 발생에 미치는 영향)

  • You, Byoung-Woon;Lee, Jin-Young;Lee, Dong-kil;Cheong, Young-Wook
    • Economic and Environmental Geology
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    • v.55 no.5
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    • pp.429-438
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    • 2022
  • This study evaluated the effect of the degree of weathering on the particle size distribution and the amount of fine particles generated in the aggregate production process during the crushing of igneous rock. Rock samples were collected from three areas with differences in strength from the Schmith hammer measurement at the aggregate quarry in Geochang, Gyeongsangbuk-do. After crushing with a jaw crusher under the same conditions in laboratory, particle size analysis, mineral analysis, chemical analysis, and weathering index were calculated. The Schmidt hammer measurements were 56, 28, and <10, and the CIA and CIW values of weathering index were also different, so the rock samples were classified into hard rock, soft rock, and weathered rock according to the weathering degree. It shows a smaller particle size distribution toward weathered rocks under the microscope, and the proportion of altered clay minerals such as sericite increased. The composition of feldspar and quartz was high for hard rock, and the ratio of muscovite and kaolinite was low. As a result of the crushing of the jaw crusher, hard rock produced a lot of coarse crushed material (13.2mm), while soft rock and weathered rock produced fine crushed material (4.75mm). The former showed the characteristics of the beta distribution curve, and the latter showed the bimodal distribution curve. The production of fine rock particles (based on 0.71mm of sieve, wt. %) increased to 13%<21%<22% in hard rock, soft rock, and weathered rock, and the greater the degree of weathering, the more fine rock particles were generated. The fine particles are recovered by the operation of the sand unit in the wet aggregate production process. Therefore, in order to minimize the amount of sludge generated in the aggregate production process, it was judged that a study on the optimal operation of cyclones could be necessary.

Microstructure of the Hybrid Al2O3-TiC/Al Composite by Rapid Solidification and Stone Mill Process. (급속응고 및 Stone Mill 공정에 의해 제조된 하이브리드 Al2O3-TiC/Al 복합재료의 미세조직)

  • 김택수;이병택;조성석;천병선
    • Journal of Powder Materials
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    • v.10 no.1
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    • pp.15-20
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    • 2003
  • Hybrid $A1_2O_3-TiC$ ceramic particle reinforced 6061 and 5083 Al composite powders were prepared by the combination of twin rolling and stone mill crushing process, followed by consolidating processes of cold compaction, degassing and hot extrusion. The composite bar consists of lamellar structure of ceramic particle rich area and matrix area, in which the hybrid was decomposed into each TiC of about $3-4\mutextrm{m}$ and $AI_2O_3$ particles of about $1-2\mutextrm{m}$ in diameter. It also found that fine $Mg_2Si$ precipitates of about 30 nm were embedded in the matrix, which have grains of about 3 $\mutextrm{m}$. Higher UTS was measured at the 5083 composite bar compared to the conventionally fabricated composite, due to again refinement effect by the rapid solidification. No particle was shown to form in the interface between the matrix and reinforcement, whereas carbon was diffused into the matrix.

Evaluation of Changes in Particle Size and Production of Sand and Cake Produced in Wet Aggregate Production Process (습식 골재 생산 공정에서 모래 및 케이크 발생량 평가)

  • Young-Wook Cheong;Jin-Young Lee;Sei-Sun Hong
    • Economic and Environmental Geology
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    • v.57 no.2
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    • pp.177-184
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    • 2024
  • This study was conducted to find a way to reduce the production of cakes generated in the domestic aggregate production process. Cakes from 8 wet aggregate producers were collected and particle size was analyzed. Samples were collected step by step from an aggregate producer A, particle size analysis was performed, and the material balance was calculated before and after an sand recovery unit by modeling the production process. As a result of the particle size analysis of eight cakes, one sample contained 50% sand, and the rest contained about 5% to 25% sand. The results showing that the cake contained a variety of sand in cakes may indicate that the recovery efficiency of the sand recovery units in the field varied. Sieve analysis of the samples showed that the generation of sand particles increased 2.8 times during the third crushing compared to the second crushing, and more cake particles were generated. As a result of simulating the sand recovery unit model, the lower the cut point of the cyclone and dewatering screen, the higher the sand production and the less cake production appeared. In order to reduce the production of cake in the field, it was determined that an optimal operation of the sand recovery unit was necessary in the aggregate production process.

A Study on the Recovery of a Metalic Fe-particle from the Steelmaking E.A.F. Slag by the Magnetic Separation (전기로 제강 슬래그에서 자력선별에 의한 지금의 회수)

  • 현종영;김형석;신강호;조동성
    • Resources Recycling
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    • v.6 no.3
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    • pp.3-8
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    • 1997
  • The EA.F. sleelmaking slag (slag that follow) of a cnmvany 1 Co.. containzd a simple substance of a metal, wustlte (FeO), magnetite (Fe,O,), gehlenite (CaAl,SiO,), monlicellite (CaMgSiO,), dc. To recovere a metal (Fe grade . t95%) in the slag, it is desirable that the particles of a metal are isolated from thc slag and madc for a liberated subslance. Then, the liberaled melal is easlly recoveled by a magnetic separation. If thc rcclarnalcd slag, the sizc of which ranges under 40 nun, have a mulli-stage crushing, the most of a metal in thc slag is simply isolaled as a liberated subslance. If the mad, lhat is a liberated subslance and a sphere, is recovered by a magnetic field intensity. the minimum intensity, at which a metal is attracted, is approximately IOOG and did no1 dcpcnd on the particle size of a metad in the same particles. TIe recovered material. that contdined a iron (Fe) over 95% is a metal which is crushed slag by l00G in the multi-stage. If the magnetic field intcns~ty increase, the recovery mcrcasc, but the concentration grade decrease Bewusc thc concentration eams more and more impurities, iron oxide and the coml~ound of alkali earth element. 'll~ercforc If the rccla~nated slag have the multi-stage crushing, the metal is almostly recovered in the crushed slag by lO0G on each particles. If the slag, used as a rcclamatian lhat is a amount of 350,000 tan from I Co., was undcr the multistage crushing and then separaled by 100gauss, it is possible to recova a metal approximately 2.500 Ion, lhat is 0.73% of n ~eclamated slag. in 304.7 mm particles and to recover 4.200 tan in 0.3-1.7 mm particles , that is 1.2% nf a rcclamated slag, in a year. Therefore, ihe told recoverable meld is 6,700 ton, that is 19% of a reclmated slag, in a year, too.

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Study on the Fabrication of Porous Uranium Oxide Granule Using a Rotary Voloxidizer (회전형 휘발성 산화장치 이용 다공성 우라늄산화물 그래뉼 제조 연구)

  • Lee, Jae-Won;Yun, Yeo-Wan;Shin, Jin-Myeong;Lee, Jung-Won;Park, Guen-IL;Park, Jang-Jin
    • Applied Chemistry for Engineering
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    • v.22 no.6
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    • pp.642-647
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    • 2011
  • The fabrication characteristics of porous uranium oxide granules from $U_3O_8$ powder was investigated in terms of initial particle bed motions such as slumping and rolling, thermal treatment conditions, and rotational velocities in slumping motion using a rotary voloxidizer. With respect to the initial particle bed motion the recovery rate of granule of above 1 mm in slumping motion was higher than that in the rolling motion. Rolling motion was changed into slumping motion with high slumping frequency by formation of granules from fine particles. Recovery rate of granule significantly increased with the increas in thermal treatment temperature and time of upto 10 h. As the rotational velocity of voloxidizer in the case of the initial particle bed showing slumping motion increased, the recovery rate of granule increased from 81.5 to 88.7%. However, the rotational velocity of 2 rpm provided an effective density, crushing strength and sphericity of granules.