• Title/Summary/Keyword: Part Dimension

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Effects of Dimension of Part and Structure of Supports on the Shape Error in Stereolithography Process (SL 광조형 공정에서 제작물 치수와 지지대 구조가 형상오차에 미치는 영향)

  • Kim, Gi-Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.32-38
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    • 2006
  • During stereolithography processes, the shape errors such as curl distortion and distortion of side face are generated due to the shrinkage of liquid resins. In this study, the effects of dimension of part and structure of supports on the shape error are examined. Cubic specimens which have different thicknesses are manufactured and their deformations are measured with CMM. Thicker part generates smaller curl distortion of top face and larger of bottom face. Also thicker part generates larger distortion of side face until part thickness increases to about 20mm. Larger stiffness of supports which is obtained by shorter spacing of the supports and line type contact instead of point type contact generates smaller shape error of the part.

Dimensional Changes and Residual Stress of Spur Gear According to the Manufacturing Processes -Comparison of Cold Forging Part with Machining Part- (스퍼기어의 제조공정에 따른 치수변화와 잔류응력에 관한 연구 -냉간 단조기어와 기계가공기어 비교-)

  • Kwon, Y.C.;Lee, J.H.;Lee, C.M.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.575-581
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    • 2007
  • The high dimensional accuracy of the cold forged part could be acquired by the accurate dimensional modification for the die, which is, the dimensional changes from the die through forged part to final part after heat treatment were considered. The experimental and FEM analysis are performed to investigate the dimensional changes from the die to final part on cold forged part, comparing with the machined gear. The dimension of forged part is compared with the die dimension at each stage, such as, machined die, cold forged part, and heat-treated-part. The elastic characteristics and thermal influences on forging stage are analyzed numerically by the $DEFORM-3D^{TM}$. The analyzed residual stress of forged part is considered into the FE-analysis for heat treatment using the $DEFORM-HT^{TM}$. The effects of residual stress affected into the dimensional changes could be investigated by the FEA. Each residual stress of gears was measured practically by laser beam type measurement.

A study on the Automatic Detection of the Welding Dimension Defect of Steel Construct using Digital Image Processing (디지털 화상처리에 의한 강.구조물의 용접부 치수 결함 검출의 자동화에 관한 연구)

  • Kim, Jae-Yeol;You, Sin;Park, Ki-Hyung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.92-99
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    • 1999
  • The inspection unit which is developed and used in this study, is processed the shape data from the CCD camera to seek welding bite section shape, and then calculated as a real dimension from measuring the value of each inspection item. The reason of measuring with the real in this study is came out from the image method which used for a long time, which is extricated the characteristic as the dimension of pixel by recognize pixel. The measurement method of the section shape is that we decide the thresholding value after we drew the histogram to binarizate the object. After that, we make flat the object to get rid of the noise and measure the shape of welded part through the boundarization of the object. The shape measurement is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual dimension of the standard specimen and the dimension of image, to measure the ratio between the actual product and the camera image. The inspection algorithm which estimates the quality of welded product is developed and also, the software GUI(Graphic User Interface) which processes the automatic test function of the inspection system is developed. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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The effects of voltage of x-ray tube on fractal dimension and anisotropy of diagnostic image

  • Baik, Jee-Seon;Lee, Sam-Sun;Park, Kwan-Soo;Huh, Kyung-Hoe;Yi, Won-Jin;Heo, Min-Suk;Choi, Soon-Chul
    • Imaging Science in Dentistry
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    • v.37 no.4
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    • pp.211-215
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    • 2007
  • Purpose: The purpose of this study was to evaluate the effect of the kV on fractal dimension of trabecular bone in digital radiographs. Materials and Methods: 16 bone cores were obtained from patients who had taken partial resection of tibia due to accidents. Each bone core along with an aluminum step wedge was radiographed with an occlusal film at 0.08 sec and with the constant film-focus distance (32 cm). All radiographs were acquired at 60, 75, and 90 kV. A rectangular ROI was drawn at medial part, distal part, and the bone defect area of each bone core image according to each kV. The directional fractal dimension was measured using Fourier Transform spectrum, and the anisotropy was obtained using directional fractal dimension. The values were compared by the repeated measures ANOVA. Results : The fractal dimensions increased along with kV increase (p < 0.05). The anisotropy measurements did not show statistically significant difference according to kV change. The fractal dimensions of the bone defect areas of the bone cores have low values contrast to the non-defect areas of the bone cores. The anisotropy measurements of the bone defect areas were lower than those of the non-defect areas of the bone cores, but not statistically significant. Conclusion: Fractal analysis can notice a difference of a change of voltage of x-ray tube and bone defect or not. And anisotropy of a trabecular bone is coherent even with change of the voltage of x-ray tube or defecting off a part of bone.

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Dimensional changes of workpiece and die in cold upsetting by the closed-die at each stage (냉간 밀폐 업세팅시 금형과 단조소재의 성형 단계별 치수 변화)

  • 이영선;권용남;천세환;이정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.38-43
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    • 2003
  • The dimensions of die and workpiece are changed continuously during loading, unloading, and ejecting stage. Finally, to predict precisely the dimension of forged part and get the die dimension for the net-shape components, the analysis of die and workpiece should be evaluated from the loading to ejecting. Therefore, the experimental and FEM analysis are peformed to investigate the elastic characteristics at workpiece and die in the closed-die upsetting for ferrous material. FE techniques are proposed to consider the unloading and ejecting stages and estimate more precisely the dimension of forged part and die. The dimensional changes for the workpiece were evaluated quantatively during loading, unloading, and ejecting stages. The strains measured by the strain gages were compared with the estimated values by the FEM.

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Dimensional Changes of Workpiece and Die in Cold Upsetting by the Closed-Die at Each Stage (냉간 밀폐 업세팅시 금형과 단조소재의 성형 단계별 치수 변화)

  • 이영선;권용남;천세환;이정환
    • Transactions of Materials Processing
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    • v.12 no.7
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    • pp.662-667
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    • 2003
  • The dimensions of die and workpiece are changed continuously during loading, unloading, and ejecting stage. Finally, to predict precisely the dimension of forged part and get the die dimension for the net-shape components, the analysis of die and workpiece should be evaluated from the loading to ejecting. Therefore, the experimental and FEM analyses are performed to investigate the elastic characteristics at workpiece and die in the closed-die upsetting for ferrous material FE techniques are proposed to consider the unloading and ejecting stages and estimate more precisely the dimension of forged part and die. The dimensional changes fur the workpiece were evaluated quantatively during loading, unloading, and ejecting stages. The strains measured by the strain gages were compared with the estimated values by the FEM.

A Study on Measurement of Shrinkage of Molded Plastics in a Microcellular Foaming Injection Molding Process (초미세 발포 사출 성형 공정에서 성형된 플라스틱의 수축률 측정에 관한 연구)

  • Hwang, Yun-Dong;Cha, Sung-Woon;Lee, Jung-Hyun
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.621-626
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    • 2001
  • Microcellular foaming process was developed at MIT in 1980's to save a quantity of raw materials and improve mechanical properties. There are many process variables in appling microcellular foaming process to the conventional injection molding process. Of all process variables, part dimension control and shrinkage are the most influential on the post molded dimension. The post molding dimensional change of thermoplastic resins is important to tool designers for predicting the specific difference of molded part vs. actual mold cavity. Generally, articles injection molded are smaller in size than the cavity; hence, the term shrinkage factor is used to define the allowance a designer specifies. It is important to consider the factors that influence molded part dimension. According to ASTM Designation: D 955, shrinkage from mold dimensions of molded plastics was measured. In injection molding, the difference between the dimensions of the mold and of the molded article produced therein from a given material may vary according to the design and operation of the mold. In this paper, shrinkage data of molded plastic parts was obtained. It can be an important information for designing optimum mold system in a microcellular foaming injection molding process.

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Defect evaluations of weld zone in rails considering phase space-frequency demain (위상공간-주파수 영역을 고려한 레일 용접부의 결함 평가)

  • 윤인식;권성태;장영권;정우현;이찬석
    • Journal of the Korean Society for Railway
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    • v.2 no.2
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    • pp.21-30
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    • 1999
  • This study proposes the analysis and evaluation method of time series ultrasonic signal using the phase space-frequency domain. Features extracted from time series signal analyze quantitatively characteristics of weld defects. For this purpose, analysis objectives in this study are features of time domain and frequency domain. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics resulting from distance shifts such as parts of head and flange even though the types of defects are identified. These differences in characteristics of weld defects enables the evaluation of unique characteristics of defects in the weld zone. In quantitative fractal feature extraction, feature values of 3.848 in the case of part of head(crack) and 4.102 in the case of part of web(side hole) and 3.711 in the case of part of flange(crack) were proposed on the basis of fractal dimension. Proposed phase space-frequency domain method in this study can integrity evaluation for defect signals of rail weld zone such as side hole and crack.

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Comparison of morphometric traits between small yellow croaker (Larimichthys polyactis) and yellow croaker(L. crocea) (참조기(Larimichthys polyactis)와 부세(L. crocea) 간의 외부계측형질 비교)

  • Park, In-Seok;Oh, Ji Su
    • Korean Journal of Environmental Biology
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    • v.38 no.4
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    • pp.507-517
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    • 2020
  • Several methods including morphometric analysis were used to distinguish small yellow croaker (Larimichthys polyactis) from yellow croaker (Larimichthys crocea), which have very similar external shapes. Morphometric analysis showed four considerable differences (p<0.05) among the total 48 morphometric dimensions, but no differences were seen in the classical dimensions (p>0.05). Rather, significant differences were seen in two truss dimensions: Insertion of dorsal fin base - origin of pectoral fin base and origin of anal fin base - origin of pectoral fin base, and two head part dimension: most anterior extension of the head - above of eye and above of eye - posterior aspect of operculum(p<0.05). However, the yellow croaker had higher values than the small yellow croaker in the other three morphometric dimensions except for the head part dimension of above of eye - posterior aspect of operculum of the four morphometric dimensions (p<0.05). The X-ray photographs indicated that the small yellow croaker (45.1±2.34°) had 8.4% more curved vertebral column than the yellow croaker(38.4±1.82°). A diamond-shaped cranium was found when the skin was peeled off from both fish but the commonly held fact that only the small yellow croaker has a diamond-shaped cranium is not accurate. Our results confirmed that the two fish could be definitely distinguished by their external body shape.

Defect Evaluation of Weld Zone in Rails Using Attractor and Distance Amplitude Characteristics Curve (레일 용접부의 결함 검출을 위한 어트랙터의 구성 및 해석에 관한 연구)

  • 윤인식;고준빈;박성두
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.77-83
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    • 2000
  • This study proposes the analysis and evaluation method of time series ultrasonic signal using the attractor analysis. Features extracted from time series signal analyze quantitatively characteristics of weld defects. For this purpose, analysis objective in this study is fractal dimension and attractor quadrant feature. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics resulting from distance shifts such as parts of head and flange even though the types of defects are identified. These difference in characteristics of weld defects enables the evaluation of unique characteristics of defects in the weld zone. In quantitative fractal feature extraction, feature values of 3.848 in the case of part of head(crack) and 4.102 in the case of part of web(side hole) and 3.711 in the case of part of flange(crack) were proposed on the basis of fractal dimensions. Proposed attractor analysis and DAC in this study can enhance the precision rate of ultrasonic evaluation for defect signals of rail weld zone such as side hole and crack.

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