• Transactions of Materials Processing
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• v.8 no.1
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• pp.65-77
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• 1999

In recent years, the quality requirements from the customers of hot rolled steel strip have been steadily increasing in diversity and strictness. To meet these quality requirements as well as to improve productivity, steel mills have been doing their efforts for developing high performance Automatic Gauge Control (AGC) system. However, it is very time consuming and also needs a lot of money to develop the new technologies of AGC in actual mill. So, there has been a demand for developing the Dynamic Hot Rolling Simulator since late 80's. It is a kind of software packages and can analyze the dynamic behaviors of hot finishing rolling process without laborious experiments in actual mill. It can also be used as a designing tool of Automatic Gauge Controller. In this work, the Dynamic Hot Rolling Simulator which is applicable to 6 sands hot strip mill rolling was developed. The MATLAB with SIMLINK was used as a software developer for making the main part of simulator because it is very powerful tool for modeling, integrating, controller design, and simulation. In this paper, the structures and the mathematical models of the simulator were briefly described and the results of simulation on the transient phenomena of hot rolling process with actual mill data were also presented.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.63 no.9
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• pp.1300-1305
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• 2014

In this paper, we suggest an optimization method which can save about 5[%] of the cost though the optimizing of configuration and capacity for the facility. To achieve this goal, we compared the design data of the power, motor and drive system with the actual operation data of the plate mill plant in K-Steelworks. Therefore we measured the actual loading data by facilities considering the operating conditions of the plate mill plant in K-Steelworks, after that analyzed these data. In addition, we review the optimal capacity for transformer, switchgear and drive, and also reconfigured the electrical room and power single line diagram through the validation of motor data by equipment and the confirmation of process data considering the load characteristics. Consequently, the optimization method of capacity for the facilities shall have effectiveness in building new plate mill plant to further reduce costs at future.

• The Transactions of the Korean Institute of Power Electronics
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• v.8 no.3
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• pp.239-246
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• 2003

Brushless D.C. Motor is widely used for industrial application because of high efficiency and high power density. Especially, in home appliance, BLDCM is very useful due to high control performance and low acoustic noise. In this paper, BLDCM and its controller are designed and developed for tread mill application. With the restricted stator structure, permanent magnet rotor is designed for manufacturing and cost effectiveness using CAD and FEM analysis. A ferrite magnetic material is used as a rotor magnet for the cost and temperature advantages. For a stable operation of tread mill, over current and temperature can be detected and protected. The designed BLDCM and its controller was verified by the experimental results.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.25 no.6
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• pp.426-433
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• 2016

This paper investigates the effects of operating conditions of an air classifier mill (ACM) on the particle sizes of PVC and rice hull. Based on the Box-Behnken matrix, the pulverization experiments were performed considering three operating factors: the air flow rate, the classifier speed and the mill speed. The response surface methodology was applied to identify the effects of the operating factors on the particle size. Results show that the particle sizes are governed by the linear variations of the operating factors. As less air is supplied and the mill rotates more slowly, the powder of both PVC and rice hull becomes finer. Furthermore, the classifier speed has a significant effect on the PVC powder but almost no effect on the rice hull powder. Thus, it is found that strong interactions exist between the material characteristics of a particle and the operating conditions of the ACM.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.4
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• pp.649-660
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• 1998

Steel making in Mini Mill consists of three major processing stages: molten steel making in an electric arc fuenace, slab casting in a continuous caster, and hot rolling in a finishing mill. Each processing stage has its own lot grouping criterion. However, these criteria in three stages are conflicting with each other. Therefore, delveloping on efficient lot grouping algorithm to enhance the overall productivity of the Mini Mill is an extremely difficult task. The algorithm proposed in this paper is divided into three steps hierarchically: change grouping, cast grouping, and roll grouping. An efficient charge grouping heuristic is developed by exploiting the characteristics of the orders, the processing constraints and the requirements for the downstream stages. In order to maximaize the productivity of the continuous casters, each cast must contain as many charges as possible. Based on the constraint satisfaction problem technique, an efficient cast grouping heuristic is developed. Each roll consists of two casts satisfying the constraints for rolling. The roll grouping problem is formulated as a weighted non-bipartite matching problem, and an optimal roll grouping algorithm is developed. The proposed algorithm is programmed with C language and tested on a SUN Workstation with real data obtained from the H steel works. Through the computational experiment, the algorithm is verified to yield quite satisfactory solutions within a few minutes.

• Journal of Mechanical Science and Technology
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• v.18 no.7
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• pp.1062-1073
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• 2004

We describe a looper controller design for a hot strip finishing mill in steel plants. The main function of the looper system is to balance the mass flow of the strip by accumulating material in the middle of the stands. Another function is to control the strip tension which influences the width of the strip. To ensure strip quality, it is very important to control the tension of the hot strip finishing mill. However, because there is a mutual interaction between the looper angle and the strip tension, it is difficult to control the looper system. Previous researches examined only the operation of a single stand. But it is not sufficient to examine the operation and effect of whole stands because the operation is wholly interdependent. In this paper, we present a full model of the hot strip finishing mill in order to more effectively control strip tension. We propose several control methods for the full-stand hot strip finishing mill, denoted as conventional PI, PI with cross gain, and coefficient diagram method (CDM) PID control. In the real plants, there are some problems by using higher order controllers such as LQ, LQG and H$\_$$\infty$/. By comparison, the PID controller is very simple and easy to apply to all real plants. To that end, we present our findings on PID controls and their potential use in the hot strip finishing mill.

• World Technopolis Review
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• v.5 no.1
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• pp.30-46
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• 2016

This paper is intended as an opening of a dialog on how to apply platform thinking in the development of innovation environments. It will briefly describe a new STP (Science and Technology Park) concept called 3GSP (Third Generation Science Park), which is gaining momentum in Finland. The paper explains the fundamental changes that are currently taking place in the global innovation environment and explains why platform thinking is becoming an essential element in ecosystem development. The theoretical background and classifications of platforms are described and the benefits to be gained from STP perspective are highlighted. The paper emphasizes especially the role of so called 'competence platforms' and explains the main characteristics of a fully working competence platform. The role of competence platforms in understanding serendipity and as a fundamental factor in building the team is also highlighted. The paper analyses from STP perspective several practical examples, where platform thinking supports the emergence of new innovation environments, including Urban Mill (Finland) and Meetberlage (Netherlands). The requirements for comprehensive competence platform services are presented and their potential to support community building and therefore ecosystem development is illustrated. This analysis will provide STP practitioners with new models for applying platform thinking and will help to establish co-creation, open innovation and serendipity management practices. The case studies presented will help STP management teams to evaluate the benefits of competence platforms in different contexts.

• Korean Journal of Environmental Agriculture
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• v.23 no.1
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• pp.22-27
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• 2004

The activated paper mill sludge was treated with WF and some additives (sodium sulfide, nickel nitrate, ethyl acetate) for methane fermentation at $35^{\circ}C$. Optmum C/N ratio was 60 out of three conditions (20, 30 and 60). The Period of 40% of methane content possibly ignition, was 2 days shorter than with non-treatment during 10 days. Nevertheless, the total amount of methane production showed the 1/8 level of control far the same period. The yield and content of methane were increased by the addition of sodium Sulfur and ethyl acetate. Sulfur was an essential factor in methane fermentation of paper mill sludge.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2006.06a
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• pp.105-110
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• 2006

In order to utilize coal fly ash (hereafter : coal ash ) discharged from coal boiler as a material for civil engineering usage such as snow melter or soil improver, we have to prevent leaching hazardous elements such as fluorine boron and heavy metals from the coal ash because the leaching concentrations of some elements in the ash exceed the Japanese standards for environmental soil quality. Through the laboratory experiments and mill trials we confirmed that the leaching concentrations of fluorine, boron and heavy metals were maintained below their environmental standards by mixing with fixation chemicals and curing for a short time.

• Korean Journal of Agricultural Science
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• v.26 no.1
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• pp.21-30
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• 1999

To increase the strength properties of recycled fiber, especially OCC (Old Corrugated Container) in this study, we used the mechanical pretreatment on the fibers before refining. The mechanical action in the Hobart mixer induced high shear and compression on the fibers, which resulted in the breakdowns of fiber internal structure, and microcompressions on the surface of the fibers. We evaluated the degree of mechanical treatment by fiber curl index. Four different refining techniques were applied to the pretreated fibers (Valley beater, Kady mill, PFI mill, and Impact refining) to find the best combination of the pretreatment and the refining methods. Conclusions were summarized as followed. 1. In keeping the fiber length from shortening, Kady mill and PFI mill refining were effective. Kady mill and Valley beater application tended to straighten out the fiber shapes. 2. Valley beating increased the breaking length of the handsheets better than other methods, while lowering the tear strength most. The mechanical pretreatment increased breaking length about 10% in average irrespective of four different refining methods. 3. Tear strength was increased by the mechanical pretreatment and by the PFI mill refining. 4. Burst strength was increased by the mechanical pretreatment and by valley beating method. 5. In increasing the breaking length and burst strength while keeping tear strength, combination of mechanical pretreatment and Valley beating were most effective.