• Title/Summary/Keyword: Paper-Casting

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Production of Casting Cores using Powder Binder Jetting Techniques (접착제 분사 기술을 활용한 산업용 중자 제작)

  • Choi, Jin-Yong;Shin, Seung-Jung
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.5
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    • pp.245-250
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    • 2019
  • In recent years, new technologies such as additive manufacturing have been applied to casting industry, paving new ways to achieve what have traditionally been impossible. In the global market, numerous successful cases of producing cores using additive manufacturing technology have been reported, and new techniques and markets are being developed under governments' support. In Korea, however; cases of applying additive manufacturing to casting are hard to come by, not to mention domestic AM machines and related technologies. Under these circumstances, introduction of additive manufacturing technologies and customized application to domestic casting industry are required. Each chapter of this paper explores topics ranging from the development of AM machine using binder jetting technology among various AM techniques through producing industrial cores to the on-site applications in the foundries.

An Object Selection Method through Adaptive Casting in Immersive Virtual Reality (몰입 가상현실 환경에서 적응형 캐스팅을 통한 객체 선택 방법)

  • Lee, JunSong;Lee, Jun
    • The Journal of the Korea Contents Association
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    • v.19 no.9
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    • pp.666-673
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    • 2019
  • In the immersive virtual reality environment, we can select and manipulate various virtual objects. in order to select a virtual object, we generally use Ray-casting method that fires a virtual line in user's view and selects an object when the line and the object match, or Cone-casting method that is widely used to select multiple objects at the same time. However, since the virtual objects used in CAD are composed of small and complex objects in detail, when selecting an object in the user's view by existing methods, there occurs a ambiguity problem that needs additional realignment operation even though an object is selected as a group. in this paper, even if a virtual object is composed of several small virtual objects, it calculates the spatial and logical relationship among objects and expands or shrinks desired objects, so that the user can quickly and accurately select a desired object. in order to evaluate the proposed method, performance comparison were performed using Our and Ray-Casting and Cone-Casting methods. Experimental results show that the proposed method has the fastest speed and the highest accuracy when selecting the desired objects.

Explosion Casting: An Efficient Selection Method for Overlapped Virtual Objects in Immersive Virtual Environments (몰입 가상현실 환경에서 겹쳐진 가상객체들의 효율적인 선택을 위한 펼침 시각화를 통한 객체 선택 방법)

  • Oh, JuYoung;Lee, Jun
    • The Journal of the Korea Contents Association
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    • v.18 no.3
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    • pp.11-18
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    • 2018
  • To interact with a virtual object in immersive virtual environment, the target object should be selected quickly and accurately. Conventional 3D ray casting method using a direction of user's hand or head allows the user to select an object quickly. However, accuracy problem occurs when selecting an object using conventional methods among occlusion of objects. In this paper, we propose a region of interest based selection method that enables to select an object among occlusion of objects using a combination of gaze tracking and hand gesture recognition. When a user looks at a group of occlusion of objects, the proposed method recognizes user's gaze input, and then region of interest is set by gaze input. If the user wants to select an object among them, the user gives an activation hand gesture. Then, the proposed system relocates and visualizes all objects on a virtual active window. The user can select an object by a selecting hand gesture. Our experiment verified that the user can select an object correctly and accurately.

A Scheme of Preventing Product Shortage for Die Casting Scheduling (다이캐스팅 스케줄링의 결품 방지 기법)

  • Park, Yong-Kuk;Yang, Jung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1565-1574
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    • 2011
  • Scheduling of die casting is a procedure of determining quantities of cast products so as to optimize a predetermined performance criterion. This paper presents a novel scheme of preventing product shortage raised by defective castings when die casting scheduling is applied to real casting operations. The previously developed linear programming (LP) model for die casting scheduling maximizes the average efficiency of melting furnaces in regard of the usage of molten alloy. However, the LP model is not able to cope with the problem of defective products occurring in the casting process. The proposed scheme is that whenever defective products are found in a shift, the foundryman produces additional cast products using the residue of molten alloy left at the end of the next shift. Neither the calculated amount of molten alloy nor the scheduling result of the LP model does not have to be altered for this method. The simulation result demonstrates the superiority and applicability of the newly proposed scheme.

Mulberry Handmade Paper Fashion Design with Embedding and Paper Casting Technique (닥 섬유 수제지 의상 디자인에 관한 연구 -임베딩과 페이퍼 캐스팅 기법을 중심으로-)

  • Lee Seung-Ok
    • Journal of the Korea Fashion and Costume Design Association
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    • v.7 no.3
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    • pp.7-15
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    • 2005
  • Culture industry is appearing as an important sector of economy. Many kinds of culture industry like movie, music, drama, animation and game are creating enormous wealth all over the world. Fashion is a kind of culture industry too and even sometimes treated as art. Korean fashion is not treated as real culture but still as a part of textile industry. Internationally Korean fashion has not yet much to show, and despite of it's potential it does not attract much interest from other countries. In this paper properties and effects of mulberry handmade paper clothes were investigated with five clothes made of it. In making handmade mulberry paper clothes various techniques could be applied and these techniques could bring new effects. Because mulberry handmade paper does not have little flexibility than ordinary texture, much efforts should be put to the detail works. Handmade mulberry paper clothes have enormous potential as art, because various approach could be applied.

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Scheduling of Die Casting Processes Considering Power Usage (전력 사용을 고려한 다이캐스팅 공정의 스케줄링)

  • Yang, Jung-Min;Park, Yong-Kuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3358-3365
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    • 2012
  • This paper presents a scheduling scheme for die casting processes considering power usage. The scheduling problem of a shift-based die casting process is represented by a linear programming (LP) model that maximizes the average efficiency of melting furnaces in regard of the usage of molten alloy, where the product quantities of each shift are used as primary variables. In this research, we propose a novel LP model that considers power usage of foundries. The developed LP model can derive product plans in which the expended power of a casting shift does not exceed a prescribed limit, while optimizing the efficiency of alloy usage. The simulation result of a case study demonstrates the superiority and applicability of the proposed scheme. This paper serves as a basic research on the role of foundries as an intelligent costumer in smart grid environment where the limit of power usage should be fulfilled.

Boundary Surface Volume Rendering Based on Depth Buffer (깊이버퍼 기반의 경계면 볼륨렌더링)

  • 권오봉;송주환;최성희
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.2
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    • pp.23-31
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    • 2004
  • This paper focuses on a boundary surface based ray casting. In general the boundary surface based ray casting is processed in two stages. The first stage finds boundary surfaces and stores them into buffers. The second stage calculates a distance from a viewpoint to the voxels of the interested area by projecting boundary surfaces on the view plane, and then starts to traverse a volume data space with the distance. Our approach differs from the general boundary surface based ray casting in processing the first stage of it. Contrast to the typical boundary surface based ray casting where all boundary surfaces of volume data are stored into buffers, they are projected on the planes aligned to the axis of volume data coordinates and these projected data are stored into 6 buffers. Such maneuver shortens time for ray casting, and reduces memory usage because it can be carried out independently from the amount of the volume data.

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A Study on the Effects of Flow Adaptive Gating System and Ceramic Filter on Flow Stability (흐름 적응 탕구계와 필터가 유동 안정성에 미치는 영향 연구)

  • Hwang, Ho-Young;Yin, Song;Nam, Cheol-Hee
    • Journal of Korea Foundry Society
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    • v.37 no.3
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    • pp.71-77
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    • 2017
  • Casting defects produced during the casting process seriously affect the mechanical properties of the resulting products, reduce the performance capabilities of the product, and also result in economic losses. Therefore, this paper mainly investigates the causes of defects and methods by which to reduce these defects stemming from molten metal flows in a runner system of the type widely used in the sand mold casting process. The flow characteristics of a molten alloy are difficult to observe during the actual casting process. For this reason, a water model was used to observe the flow in the casting process, and the flow in each case was recorded using high-speed cameras as part of the experimental process of this study. Several repetitive experiments were performed to improve the accuracy of the experimental results. The traditional casting system was modified according to the design rules proposed by Campbell, and the system was termed flow-adaptive gating system with a water model. Comparing the flow characteristics of traditional and adaptive gating systems with a water model shows that the bubbles in the water in the latter case are reduced more significantly than in the former case. A ceramic filter system was adapted to the flow-adaptive gating system to minimize the instability of the flow during filling, which occurs as the fluid velocity in the runner increases. In additional, the flow behavior with and without the filter system were compared. The water model system in this work was shown to be able to verify that the adaptation of the filter system brings improvements by stabilizing the flow and reducing the amount of bubbles in the runner system. Moreover, using the flow-adaptive runner system with the filter system leads to considerably stable flows in the runner system.

Uranium ingot casting method with Uranium deposit in a Pyroprocessing (사용후핵연료 파이로 공정 중 우라늄 전착물의 잉곳 제조 방법)

  • Lee, Yoon-Sang;Cho, Choon-Ho;Lee, Sung-Ho;Kim, Jeong-Guk;Lee, Han-Soo
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.8 no.1
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    • pp.85-89
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    • 2010
  • The uranium ingot casting process is one of the steps which consolidate uranium deposits produced by electrorefiner as an ingot form in a pryprocessing technique. This paper introduces new design concept of the ingot casting equipment and the performance test results of the lab-scale ingot casting equipment fabricated based on the design concept. Casting equipment produces the uranium ingot by pouring an uranium melt into a mold by tilting a melting crucible. Also it is equipped with a cup which is able to continuously feed uranium deposits into a melting crucible. The productivity could be significantly enhanced by introducing the continuous operation concept.

Mold Making and Casting for Stop-Motion Puppets (스톱모션 퍼핏을 위한 몰드 제작과 캐스팅)

  • Kim, Jung-Ho
    • The Journal of the Korea Contents Association
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    • v.13 no.3
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    • pp.43-53
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    • 2013
  • This paper covers the manufacturing process to improve the quality of the puppet for stop-motion films, especially focuses on the mold making and casting process those are the key steps of the puppet making. Unlike the general mold for a duplication, the mold for puppets has special functions to fix an armature and inject casting materials stably inside, and it is repeatedly baked at high temperature. The practical information about puppet makings is provided including various predictable problems, expertise from many professionals, vender list, and so on.