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Methodology of Three-Dimensional Thermoforming Analysis to Simulate Forming Process of Medium and Large-Sized Plastic Parts (중대형 플라스틱 제품 성형공정 모사를 위한 3 차원 진공 열성형 해석 기법)

  • Lee, Ho Jin;Ahn, Dong Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.953-960
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    • 2015
  • The thermoforming process has been widely used to manufacture medium- and large-sized plastic parts because of the relatively low cost and high productivity, as compared with other plastic forming processes. One of current salient issues of thermoforming industries is the reduction of trial and error during the production of the thermoformed product. Hence, there is a significant increasing interest in the thermoforming analysis by the thermoforming industries. The goal of this paper is to investigate a methodology of the three-dimensional thermoforming analysis for medium- and large-sized plastic parts. There is a discussion about methodologies of thermoforming analysis, as well as material modeling, and three-dimensional finite element analysis. Furthermore, there is an examination, through case studies, about the applicability of the proposed methodology concerning the thermoforming analysis.

Increasing plastic hinge length using two pipes in a proposed web reduced beam section, an experimental and numerical study

  • Zahrai, Seyed M.;Mirghaderi, Seyed R.;Saleh, Aboozar
    • Steel and Composite Structures
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    • v.23 no.4
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    • pp.421-433
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    • 2017
  • Experimental and numerical studies of a newly developed Reduced Beam Section (RBS) connection, called Tubular Web RBS connection (TW-RBS) have been recently conducted. This paper presents experimental and numerical results of extending the plastic hinge length on the beam flange to increase energy dissipation of a proposed version of the TW-RBS connection with two pipes, (TW-RBS(II)), made by replacing a part of flat web with two steel tubular web at the desirable location of the beam plastic hinge. Two deep-beam specimens with two pipes are prepared and tested under cyclic loads. Obtained results reveal that the TW-RBS(II) like its type I, increases story drift capacity up to 6% in deep beam much more than that stipulated by the current seismic codes. Based on test results, the proposed TW-RBS(II) helps to dissipate imposed energy up to 30% more than that of the TW-RBS(I) specimens at the same story drift and also reduces demands at the beam-to-column connection up to 30% by increasing plastic hinge length on the beam flange. The TW-RBS(II) specimens are finally simulated using finite element method showing good agreement with experimental results.

A fiber beam element model for elastic-plastic analysis of girders with shear lag effects

  • Yan, Wu-Tong;Han, Bing;Zhu, Li;Jiao, Yu-Ying;Xie, Hui-Bing
    • Steel and Composite Structures
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    • v.32 no.5
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    • pp.657-670
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    • 2019
  • This paper proposes a one-dimensional fiber beam element model taking account of materially non-linear behavior, benefiting the highly efficient elastic-plastic analysis of girders with shear-lag effects. Based on the displacement-based fiber beam-column element, two additional degrees of freedom (DOFs) are added into the proposed model to consider the shear-lag warping deformations of the slabs. The new finite element (FE) formulations of the tangent stiffness matrix and resisting force vector are deduced with the variational principle of the minimum potential energy. Then the proposed element is implemented in the OpenSees computational framework as a newly developed element, and the full Newton iteration method is adopted for an iterative solution. The typical materially non-linear behaviors, including the cracking and crushing of concrete, as well as the plasticity of the reinforcement and steel girder, are all considered in the model. The proposed model is applied to several test cases under elastic or plastic loading states and compared with the solutions of theoretical models, tests, and shell/solid refined FE models. The results of these comparisons indicate the accuracy and applicability of the proposed model for the analysis of both concrete box girders and steel-concrete composite girders, under either elastic or plastic states.

Preliminary Study on Effect of Baseline Correction in Acceleration Excitation Method on Finite Element Elastic-Plastic Time-History Seismic Analysis Results of Nuclear Safety Class I Components (원전 안전 1등급 기기의 유한요소 탄소성 시간이력 지진해석 결과에 미치는 가속도 가진 방법 내 기준선 조정의 영향에 대한 예비연구)

  • Kim, Jong-Sung;Park, Sang-Hyeok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.2
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    • pp.69-76
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    • 2018
  • The paper presents preliminary investigation results for the effect of the baseline correction in the acceleration excitation method on finite element seismic analysis results (such as accumulated equivalent plastic strain, equivalent plastic strain considering cyclic plasticity, von Mises effective stress, etc) of nuclear safety Class I components. For investigation, finite element elastic-plastic time-history seismic analysis is performed for a surge line including a pressurizer lower head, a pressurizer surge nozzle, a surge piping, and a hot leg surge nozzle using the Chaboche hardening model. Analysis is performed for various seismic loading methods such as acceleration excitation methods with and without the baseline correction, and a displacement excitation method. Comparing finite element analysis results, the effect of the baseline correction is investigated. As a result of the investigation, it is identified that finite element analysis results using the three methods do not show significant difference.

Failure analysis of tubes under multiaxial proportional and non-proportional loading paths

  • Mohammad Hossein Iji;Ali Nayebi
    • Steel and Composite Structures
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    • v.47 no.2
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    • pp.289-296
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    • 2023
  • The failure of a thin-walled tube was studied in this paper based on three failure models. Both proportional and non-proportional loading paths were applied. Proportional loading consisted of combined tension-torsion. Cyclic non-proportional loading was also applied. It was a circular out-of-phase axial-shear stress loading path. The third loading path was a combination of a constant internal pressure and a bending moment. The failure models under study were equivalent plastic strain, modified Mohr-Coulomb (Bai-Wierzbicki) and Tearing parameter models. The elasto-plastic analysis was conducted using J2 criterion and nonlinear kinematic hardening. The return mapping algorithm was employed to numerically solve the plastic flow relations. The effects of the hydrostatic stress on the plastic flow and the stress triaxiality parameter on the failure were discussed. Each failure model under study was utilized to predict failure. The failure loads obtained from each model were compared with each other. The equivalent plastic strain model was independent from the stress triaxiality parameter, and it predicted the highest failure load in the bending problem. The modified Mohr-Coulomb failure model predicted the lowest failure load for the range of the stress triaxiality parameter and Lode's angle.

Estimation of Transient Creep C(t)-integrals for SE(B) Specimen Under Elastic-Plastic-Creep Conditions (탄성-소성-크리프 상태에서 SE(B) 시편의 천이크리프 C(t)-적분 평가)

  • Lee, Han-Sang;Je, Jin-Ho;Kim, Dong-Jun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.9
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    • pp.851-857
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    • 2015
  • In this paper, we estimate the time-dependent C(t) integrals under elastic-plastic-creep conditions. Finite-element (FE) transient creep analyses have been performed for single-edge-notched-bend (SEB) specimens. We investigate the effect of the initial plasticity on the transient creep by systematically varying the magnitude of the initial step load. We consider both the same stress exponent and different stress exponents in the power-law creep and plasticity to elastic-plastic-creep behavior. To estimate the C(t) integrals, we compare the FE analysis results with those obtained using formulas. In this paper, we propose a modified equation to predict the C(t) integrals for the case of creep exponents that are different from the plastic exponent.

Numerical Analysis of Confining Effect Due to Geosynthetics Wrapping Compacted Soil Specimen (토목섬유로 보강된 다짐토 공시체의 구속효과에 관한 수치계산)

  • Kim, Eun-Ra;Kang, Ho-Keun
    • Journal of the Korean Geotechnical Society
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    • v.20 no.2
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    • pp.37-46
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    • 2004
  • This paper presents the modeling of geosynthetic-reinforced soils and discusses the reinforcement effect arising from confining the dilatancy deformation of the soil by geosynthetics. A series of compressive shear tests for compacted sandy soil specimens wrapped by geosynthetics are carried out by quantitatively examining the geosynthetic-reinforcement effect, and it occurred from the confinement of the dilative deformation of compacted soils during shearing. In the test, the initial degree of compaction is changed for each series of sandy soil specimens so that each series has different degree of dilatancy characteristics. Herein, the axial forces working to the geosynthetics so as to prevent dilative deformation of compacted soils during shearing are measured. Furthermore, the elasto-plastic modeling of compacted soils and a rational determination procedure of input parameters needed in the elasto-plastic modeling are presented. In this paper, the subloading yielding surface(Hashiguchi(1989)) is introduced to the elasto-plastic modeling which could describe the irreversible deformation characteristics of compacted soils during shearing. Finally, the elasto-plastic finite element simulation is carried out and the geosynthetic-reinforcement effect is discussed.

Consideration on Application of Modified Monitored Anesthetic Care in Plastic Surgery (성형외과 영역의 수술 시 마취하 감시관리의 응용에 대한 고찰)

  • Cho, Geon;Suh, In-Suck;Choi, Young-Ryong;Chung, Mi-Hwa;Tak, Kyoung-Seok;Park, Young-Kyu;Kim, Jae-Hyun;Ko, Eung-Yeol;Sung, Ha-Min
    • Archives of Plastic Surgery
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    • v.38 no.1
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    • pp.7-14
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    • 2011
  • Purpose: Many patients have fear for surgery owing to the injection of lidocaine and the possible pain in the course of the operation. To resolve such a problem the cases to do plastic surgery with monitored anesthetic care are increasing, in which something like sedatives is injected into vein without endotracheal intubation and under voluntary respiration, but the usage is now under the controversy. Methods: There were 25 patients who had surgery with local anesthesia, and another 25 patients who had surgery with monitored anesthetic care which belongs to ASA class 1 and 2 from January to April, 2009. Their anesthesia records were collected and surveys were given before and after the surgery and the surgery staff recorded OAA/S during the surgery. The postoperative surveys included the awakening during the surgery, pain, anxiety, and the degree of patient's satisfaction through visual analogue scale to identify the difference between the two methods. Results: The OAA/S results according to time lapse show that it is possible to lead a fast effective sedation and recovery with monitored anesthetic care, and monitored anesthetic care enhances both surgeon's convenience level and patient's satisfaction level, and reduces awakening, pain, and anxiety, compared to local anesthesia. Conclusion: The current paper shows about the plastic surgery, particularly the outpatient surgery, when monitored anesthetic care method is applied, it could gain a fast sedation and recovery or an effective sedation of patients. The method also has some affirmative effects in regard with surgeon's convenience and the patients' satisfaction degree and the reduction of their awakening, pain, and anxiety. With careful and adequate watch on the measures about vital signs like electrocardiogram, the degree of oxygen saturation, and blood pressure, it could clinically be very useful.

Studies on the Pulping Conditions of Separating Useful Components from Disposable Diaper Waste (폐 일회용 기저귀의 유용 성분 회수를 위한 해리조건 연구)

  • Lee, Tai-Ju;Choi, Do-Chim;Nam, Yun-Seok;Jo, Jun-Hyung;Lee, Ho-Seon;Ryu, Jeong-Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.2
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    • pp.1-8
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    • 2015
  • Disposable diaper has been used in order to handle urine and feces conveniently. At present the amount of disposable diaper waste increases gradually. Incineration and landfill have been the only ways to dispose of disposable diapers. However, if they are disposed by landfill, decomposition will take more than one hundred years. In addition, another way of dispose incineration has caused air pollution. Therefore, it is necessary to study recycling process for disposable diaper since plastic and wood fibers of diaper are useful materials to recycle. In this study, pulping condition of disposable diaper waste was studied in order to effectively separate the components. Recovery rates of plastic and fibers were analyzed under different pulping conditions. It was found that optimum pulping consistency was 5%, time was 60 minutes, temperature was $50^{\circ}C$, and cut size is $21cm{\times}21cm$. The recovery rate of plastic and fibers can be achieved above 70% under the optimum pulping condition.

Trend on the Recycling Technologies for Recycling of Insoluble/infusible Plastic Wastes using Supercritical Fluids by the Patent and Paper Analysis (특허와 논문으로 본 초임계유체 이용 불융/불용 폐플라스틱 자원순환기술 동향)

  • Hong, Soon-Man;Koo, Chong Min;Cho, Young-Ju;Cho, Bong-Gyoo
    • Resources Recycling
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    • v.23 no.3
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    • pp.71-77
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    • 2014
  • It is believed to have the international competitiveness of the domestic petrochemical in conjunction with the production of high value-added new product and variety of application by supercritical fluid process and the reaction of infusible/insoluble plastic wastes recycling. In this article, the patents and papers for the recycling of organic residues from the plastic wastes using supercritical fluids were collected and analyzed. The open patents of USA (US), European Union (EP), Japan (JP), and Korea (KR) and SCI journals from 1993 to 2012 were investigated. The patents and journals were collected using key-words and filtered by the definition of the technology. The patents and journals were analyzed by the years, countries, companies, and technologies and the technical trends were discussed in this paper.