• Title/Summary/Keyword: Panel cutting method

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Femto-Second Laser Glass Cutting for Flat Panel Display (펨토초 레이저를 이용한 평판 디스플레이 유리기판 절단 연구)

  • Kim, Kwang-Ryul
    • Korean Journal of Materials Research
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    • v.18 no.5
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    • pp.247-252
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    • 2008
  • A laser glass cutting system using a femto-second laser was evaluated for Flat Panel Display (FPD) glass. A theoretical analysis of the ablation threshold and depth is described using an explicit analytic form. Experiments for clean and deep grooves were performed using a 3W femto-second laser, and the relationships between the input energy and the scribing depth as well as the threshold energy are presented. Mechanical breaking after the scribing process was carried out and the results are compared with a theoretical method. It was found that a two-sided LCD panel glass can be cut clearly using the laser cutting method. The methodology was found to be very effective as a mass-production cutting system.

Panel cutting method: new approach to generate panels on a hull in Rankine source potential approximation

  • Choi, Hee-Jong;Chun, Ho-Hwan;Park, Il-Ryong;Kim, Jin
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.3 no.4
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    • pp.225-232
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    • 2011
  • In the present study, a new hull panel generation algorithm, namely panel cutting method, was developed to predict flow phenomena around a ship using the Rankine source potential based panel method, where the iterative method was used to satisfy the nonlinear free surface condition and the trim and sinkage of the ship was taken into account. Numerical computations were performed to investigate the validity of the proposed hull panel generation algorithm for Series 60 ($C_B$=0.60) hull and KRISO container ship (KCS), a container ship designed by Maritime and Ocean Engineering Research Institute (MOERI). The computational results were validated by comparing with the existing experimental data.

Panel Cutting Method a New Approach in Hull Surface Panel Generation (패널절단법 선체표면 패널생성을 위한 새로운 시도)

  • Kim, Jin;Van, Suak-Ho;Park, Il-Ryong;Kim, Kwang-Soo;Choi, Hee-Jong
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.6 s.150
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    • pp.638-646
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    • 2006
  • In this paper a new hull-panel generation algorithm named 'Panel Cutting Method' was developed to solve the flow phenomena around a ship advancing on the free surface with a constant speed. In this algorithm the non-linearity of the free surface boundary conditions was taken into account using the iterative method and the raised panel was used at each iteration step. Numerical calculations were performed to investigate the validity of the developed algorithm using the series $60(C_B=0.60)$ hull The wave resistance coefficients, the wave patterns and the wave heights were compared between the computed and the experimental results at Fn=0.25 and 0.316. The comparison showed good agreement between computation and experiment.

Variable Free Surface Panel Method for Potential Flow Analysis around a Ship (가변 자유수면 패널법을 이용한 선체 주위 포텐셜 유동 해석)

  • Choi, Hee-Jong;Kim, Jin;Van, Suak-Ho;Park, Il-Ryong;Kim, Kwang-Soo
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.1
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    • pp.54-62
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    • 2008
  • A new solution method was developed to solve the free surface flow around a hull and named as 'Variable Free Surface Panel Method'. In the method the non-linearity of the free surface boundary conditions was fully taken into account and the raised panel method was employed to effectively solve the problem. The transom stern flow was also considered and the panel on the hull was generated using the panel cutting method. Numerical calculations were performed for KCS(KRISO Container Ship) hull form and compared with the experimental data to confirm the validity of the method. The comparison with the conventional free surface panel method was also accomplished. It is confirmed that new method gives more reliable results than the conventional method.

Potential Flow Analysis around Ship with Goose-neck Type Bulbous Bow Penetrating Free Surface (자유수면을 관통하는 거위목 벌브를 가진 선박 주위의 포텐셜 유동해석)

  • Choi, Hee-Jong;Park, Il-Heum;Kim, Jong-Kyu;Kim, Ok-Sam;Chun, Ho-Hwan
    • Journal of Ocean Engineering and Technology
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    • v.25 no.4
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    • pp.18-22
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    • 2011
  • The Ranking source panel method was used to predict the flow phenomenon of a ship with a goose-neck type bulbous bow penetrating the free surface. The non-linearity of the free surface boundary condition was fully satisfied using an iterative calculation method, and the raised panel method was adopted to obtain a more stable solution at each iteration step. The panel cutting method was applied to generate a hull calculation grid at each iteration step, including the first step. At that time, the nose of the goose-neck type bulbous bow was divided by the free surface and the free surface panel was modified at each iteration step using the variable free surface panel method. Numerical calculations were performed to investigate the validity and efficiency of the applied numerical algorithm using the 3600 TEU container carrier. The computed wave resistance coefficients were compared with the experimentally achieved residual resistance coefficients.

A study on real time inspection of OLED protective film using edge detecting algorithm (Edge Detecting Algorithm을 이용한 OLED 보호 필름의 Real Time Inspection에 대한 연구)

  • Han, Joo-Seok;Han, Bong-Seok;Han, Yu-Jin;Choi, Doo-Sun;Kim, Tae-Min;Ko, Kang-Ho;Park, Jung-Rae;Lim, Dong-Wook
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.14-20
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    • 2020
  • In OLED panel production process, it is necessary to cut a part of protective film as a preprocess for lighting inspection. The current method is to recognize only the fiducial mark of the cut-out panel. Bare Glass Cutting does not compensate for machining cumulative tolerances. Even though process defects still occur, it is necessary to develop technology to solve this problem because only the Align Mark of the panel that has already been cut is used as the reference point for alignment. There is a lot of defective lighting during panel lighting test because the correct protective film is not cut on the panel power and signal application pad position. In laser cutting process to remove the polarizing film / protective film / TSP film of OLED panel, laser processing is not performed immediately after the panel alignment based on the alignment mark only. Therefore, in this paper, we performed real time inspection which minimizes the mechanism tolerance by correcting the laser cutting path of the protective film in real time using Machine Vision. We have studied calibration algorithm of Vision Software coordinate system and real image coordinate system to minimize inspection resolution and position detection error and edge detection algorithm to accurately measure edge of panel.

BIM-Based Generation of Free-form Building Panelization Model (BIM 기반 비정형 건축물 패널화 모델 생성 방법에 관한 연구)

  • Kim, Yang-Gil;Lee, Yun-Gu;Ham, Nam-Hyuk;Kim, Jae-Jun
    • Journal of KIBIM
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    • v.12 no.4
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    • pp.19-31
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    • 2022
  • With the development of 3D-based CAD (Computer Aided Design), attempts at freeform building design have expanded to small and medium-sized buildings in Korea. However, a standardized system for continuous utilization of shape data and BIM conversion process implemented with 3D-based NURBS is still immature. Without accurate review and management throughout the Freeform building project, interference between members occurs and the cost of the project increases. This is very detrimental to the project. To solve this problem, we proposed a continuous utilization process of 3D shape information based on BIM parameters. Our process includes algorithms such as Auto Split, Panel Optimization, Excel extraction based on shape information, BIM modeling through Adaptive Component, and BIM model utilization method using ID Code. The optimal cutting reference point was calculated and the optimal material specification was derived using the Panel Optimization algorithm. With the Adaptive Component design methodology, a BIM model conforming to the standard cross-section details and specifications was uniformly established. The automatic BIM conversion algorithm of shape data through Excel extraction created a BIM model without omission of data based on the optimized panel cutting reference point and cutting line. Finally, we analyzed how to use the BIM model built for automatic conversion. As a result of the analysis, in addition to the BIM utilization plan in the general construction stage such as visualization, interference review, quantity calculation, and construction simulation, an individual management plan for the unit panel was derived through ID data input. This study suggested an improvement process by linking the existing research on atypical panel optimization and the study of parameter-based BIM information management method. And it showed that it can solve the problems of existing Freeform building project.

Application of A* Algorithm to solve a Cutting Problem in Metal Manufacturing Process (A* 알고리즘을 적용한 금속 그레이팅 생산 공정에서의 절단문제 해결)

  • Kim, Jin-Myoung;Cho, Tae-Ho
    • Journal of the Korea Society for Simulation
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    • v.14 no.4
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    • pp.1-8
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    • 2005
  • In a metal grating manufacturing process, the cutting operation allocates the gratings and cut them out from given panels or a plate sheets. Before the cutting operation an operator generates a cutting plan. The cutting plan should decide how pieces of metal rectangles i.e., gratings, are allocated and cut from the panel. This plan generation is a deal of weight on the production cost. the generation of cutting plan is similar to the general two-dimensional cutting problem. In this paper, we first define cutting problem and Af algorithm of Artificial Intelligence to solve the problem. Also, through a simulation, we compare the proposed cutting algorithm to an existing method in terms of material loss

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Shearing Behavior of Flat Panel Glass by Oscillating Diamond (진동에 의한 평판 유리의 절단 거동)

  • Choi, Seong-Dae;Cheong, Seon-Hwan;Kim, Gi-Man;Jeon, Jae-Mock;Rho, Young-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.37-42
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    • 2005
  • The localization of manufacturing technique development is actualizing for low cost with supplies of display devices. We need more high cutting technique because consumers want flat glasses of various sizes. Recently, most general two methods are normal wheel cutting and laser cutting, but both of them have some faults. First, the wheel cutting has cracks and sharp edges of sections. Second, it is easy for laser cutting to cut curved lines. however, it has thermal damage and low traverse speed. I suggest a new cutting method by high-wave frequency vibration wheel cutting(HFVC), which is good for quality improvement. Vertical cracks and crack depth is observed, after HFVC. When the average of the crack depth is $30{\mu}m$ and the average of the wallner liner depth is $200{\mu}m$, it has the most high quality of the sections in this experiment. As a result, when we consider between the normal wheel cutting method and the HFVC method, the latter has low cracks and good quality.

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Development of Device for the Separation between Touch Panel and LCD Module (터치패널과 LCD 모듈 접착면 분리용 장비 개발)

  • Wang, Wenping;Park, Kyoungseok;Shin, Dongwon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.31-37
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    • 2015
  • Recently, mobile phones have become necessary tools for everyday life. In this study, a device that can serve as a separation between a touch panel and an LCD module in a mobile phone was devised for mass repair processes at a smaill business. We used a wire cutting method to separate the bonding plate area between the modules. The device is composed of DC motors and stepping motors that can deliver a precise cutting motion. The motor control system is connected by individual control modules to a CAN network. The developed device showed excellent performance at high temperature conditions.