• Title/Summary/Keyword: Paint Simulation

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An Accurate and Efficient Method of the Spray Paint Simulation for Robot OLP (로봇 Off-Line Programming을 위한 페인트 스프레이 시뮬레이션 방법론 개발)

  • Lee, Seung-Chan;Song, In-Ho;Borm, Jin-Hwan
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.4
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    • pp.296-304
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    • 2008
  • Recently, various attempts are being done to apply off-line programming system to field of paint robot. But most commercial simulation softwares have problems that are slow simulation speed and not support various painting paramenters on simulation. This paper proposes enhanced paint simulation method for off-line programming system. For these, this method used the mathematical model of flux field from a previous research. The flux field has the flux distribution function, which reflects on the feature of paint spray. A previous research derived this flux distribution function for an integral function and calculated paint thickness function for an integral function. But if flux distribution function is defined as an integral function, it is inadequate to use for real-time simulation because a number of calculation is needed for estimation of paint thickness distribution. Therefore, we defined the flux distribution function by numerical method for reducing a mount of calculation for estimation of paint thickness. We derived the equation of paint thickness function analytically for reducing a mount of calculation from the paint distribution function defined by numerical method. In order to prove proposed paint simulation method this paper compares the simulated and measured thickness. From this comparison this paper show that paint thickness distribution is predicted precisely by proposed spray paint simulation process.

Paint Simulation System Representing the Paint Characteristics Reflecting Opinions of Audiences (감상자의 견해가 반영된 물감 특징을 표현하는 물감 시뮬레이션 시스템)

  • You, Mi
    • Journal of Korea Multimedia Society
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    • v.17 no.7
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    • pp.906-914
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    • 2014
  • There are many studies to create realistic paint effects and the research area still has attracted attention in these days. However, the consideration for the characteristics of the real paint effects from the point of viewers is not enough. In this paper, we extract the important paint features and survey the importance values. Based on the survey results, we suggest a new paint system. The paint system utilizes the paint simulation that reflects viscoelasticity and mixing suggested by You et al. (2013) and proposes the paint rendering method that represents the details of a paint, a solvent, and pigments. We survey the quality of our results and prove that our paint system is superior to the previous studies.

A Study on the Prediction of Paint Dry Time at Ship Block's Inner Wall Placed in the Paint Dry Facility Adopting the Hot Air Supply System (열풍 공급 방식의 도장 건조 설비에서 선체 블록 도장 건조 시간 예측에 관한 연구)

  • Song, Yoo-Sok;Seol, Sin-Su;Yoon, Kwang-Won;Yang, Moon-Sik;Jeong, Jae-Hwan;Yoon, Hyun-Sik
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.75-81
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    • 2011
  • An indirect concept and method is proposed to predict the paint dry time at the inside wall of ship block. To implement this concept on computer program, optimal hot air supply-exhaust system of paint dry facility was designed by CFD simulation and experiment was performed to get the paint dry time curve according to various paint dry conditions. After combining the block inside environment from the simulation results and the paint dry time prediction curve from the curve-fitting of experimental result, the GUI program which can be executed in general PC OS has been finally developed.

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A Study on SAR Variation by Folding Angle and EMI Paint Distribution of Case for Mobile Handsets (휴대폰의 폴딩 각도와 휴대폰 케이스의 EMI 방지 도료 분포패턴에 따른 SAR 변화에 관한 연구)

  • 이규호;김창일;양운근
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.14 no.4
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    • pp.421-430
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    • 2003
  • In this paper, we propose a method to consider SAR(Specific Absorption Rate) at beginning stage of handsets development. First, simulation was carried out with changing folding angle from 150$^{\circ}$to 142$^{\circ}$. Simulation results show that SAR value is decreased with decreasing the folding angle. When folding angle is 142$^{\circ}$, error between simulation and measurement results is about 3.95 %. Second, we made some experiments with EMI (Electromagnetic Interference) paint, and its results show that different pattern of EMI paint have different SAR values. After removing EMI paint at the lower part of antenna feeding point, we got the decrease efficiency of 15.46 % for SAR value. When we applied zigzag painting pattern, we got the highest SAR decrease efficiency.

Feasibility study of wide-band low-profile ultrasonic sensor with flexible piezoelectric paint

  • Li, Xin;Zhang, Yunfeng
    • Smart Structures and Systems
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    • v.4 no.5
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    • pp.565-582
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    • 2008
  • This paper presents a feasibility study of flexible piezoelectric paint for use in wide-band low-profile surface-mount or embeddable ultrasonic sensor for in situ structural health monitoring. Piezoelectric paint is a piezoelectric composite with 0-3 connectivity. Because of its ease of application, piezoelectric paint can be readily fabricated into sensing element with complex pattern. This study examines the characteristics of piezoelectric paint in acoustic emission signal and ultrasonic guided wave sensing. A series of ultrasonic tests including pitch catch and pencil break tests were performed to validate the ultrasonic wave sensing capability of piezoelectric paint. The results of finite element simulation of ultrasonic wave propagation, and acoustic emission generated by a pencil lead break on an aluminum plate are also presented in this paper along with corresponding experimental data. Based on the preliminary experimental results, the piezoelectric paint appears to offer a promising sensing material for use in real-time monitoring of crack initiation and propagation in both metallic and composite structures.

Introduction of Computer Simulation for BIW Electrocoating Process (BIW 전착도장에서의 컴퓨터 시뮬레이션 적용사례)

  • Sohn, DaeHong;Jung, HiZean;Ahn, SeungHo;Kim, ByungSu;Kim, JungYeon;Choi, ByungSam
    • Corrosion Science and Technology
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    • v.15 no.2
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    • pp.78-83
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    • 2016
  • The e-coating to inhibit induced corrosion can deposit a coating not only on the exterior surface but also on the inside of whole metallic components of body-in-white (BIW). But it is difficult to deposit paint films on the inside area because metallic components are multi layered. It may cause shortness of e-coating thickness. The only way to properly verify e-coating thickness is by performing the use of tear-down prototypes. When paint films' thickness is inadequate, a structural modification on each metallic component is needed. Verification of the thickness improvement for a structural modification requires much manual effort and leads to increasing development time. Recently, the simulation technology has been developed to predict the e-coating thickness in e-coating field. By applying the simulation to BIW, improvement in paint thickness quality and shortening of development period are expected. The paper explains a validated solution that allows simulating the effect of design changes to the e-coating thickness and current density, thereby delivering results within a time frame of a few days.

SAR Variation by EMI Paint Distribution on Front Case of Mobile Handsets

  • Lee Won Kew;Son Ji Myoung;Yang Woon Geun
    • Proceedings of the IEEK Conference
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    • summer
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    • pp.339-342
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    • 2004
  • In this paper, we investigated methods to reduce SAR(Specific Absorption Rate) value with EMI(Electromagnetic Interference) paint distribution on front case of mobile handset. Simulations for several different EMI patterns were carried out. For the purpose of modeling, we used 3 dimensional CAD(Computer Aided Design) program, `Pro-engineering'. SAR simulation was done with SEMCAD, simulation platform for electromagnetic compatibility antenna design and dosimetry. In order to distinguish the individual pieces and to enable an assignment of the different material properties, each subfile was imported separately. In simulation, folding angle was set to $142^{\circ}.$ If we vary folding angle, different SAR value will be obtained. Among the tested EMI paint patterns, the hairpin pattern showed the best performance, i.e. the decrease efficiency of $16.5\%$ and horizontal-direction zigzag pattern showed the decrease efficiency of $12.2\%$ when we set the completely removed pattern as reference.

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Virtual Manufacturing for an Automotive Company(III) - Construction and Operation of a Virtual Paint Shop (자동차 가상생산 기술 적용(III) - 가상 도장공장구축 및 운영)

  • Noh, Sang-Do;Kim, Duck-Young;Park, Young-Jin
    • IE interfaces
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    • v.15 no.4
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    • pp.356-363
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    • 2002
  • Virtual Manufacturing is a technology to facilitate effective product development and agile production by computer models representing the physical and logical schema and the behavior of real manufacturing systems including manufacturing resources, environments and products. For the successful application of this technology, a virtual factory as a well-designed and integrated environment is essential. In this research, we constructed a sophisticated virtual factory model of an automotive company's paint shop, and performed precise simulations of unit cells, lines and whole plant operations for collision check and off-line programming. It is expected that this virtual paint shop is useful for achieving time and cost savings in many manufacturing preparation and planning activities of new car development processes.

A Study on the Change in Energy Performance of the Domestic Building by the Isolation-heat Paint (차열도료 적용을 통한 국내 건축물의 에너지 성능 변화에 관한 연구)

  • Choi, Doo-Sung;Chun, Hung-Chan;Cho, Kyun-Hyong
    • Journal of the Korean Solar Energy Society
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    • v.31 no.5
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    • pp.33-40
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    • 2011
  • In this study, it is quantitatively analyzed for thermal Characteristics of isolation-heat paint which has been supplied to a domestic market through experiments and simulations. In the case of experiment using the container box, it shows 8% decrease on cooling energy consumption in a summer season, but shows increase on heating energy consumption. As a result, the analysis has found increase of energy consumption. As a result of holding simulations with meteorological data of domestic major cities, it shows an increase of energy consumption in domestic condition, and it is hard to expect an energy saving from the isolation-heat paint unless greater air-conditioning load.