• Title/Summary/Keyword: Packing system

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On the Surface Defect Analysis of an Aluminum Tube for an OPC Drum using n SEM and EDX (SEM/EDX를 이용한 OPC 드럼용 Al 튜브의 표면결함 분석에 관한 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.23 no.4
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    • pp.143-148
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    • 2007
  • The surface defects of an aluminum tube for an OPC drum have been analyzed using a scanning microscopy(SEM) and an energy dispersive X-ray analyze.(EDX). The SEM/EDX system, which may provide good information on the surface defects and their distributions, provides an optical diameter of an impurity and a chemical composition. These are strongly related on the coated film thickness and quality of an OPC drum, which is a key element of a toner cartridge for a laser printer. The experimental results show that the local deformations, scratch wear, and flaws are produce the non-uniform coating layers, which may be removed by a manufacturing process of an aluminum tube. The major parameters on the coating quality of an OPC drum are the impurities of an aluminum tube such as silicon, oxygen, calcium, carbon, sulphur, chlorine, and others. These impurities may be removed by an ingot molding, extrusion and drawing, quality control, and packing processes with a strict manufacturing technology.

Densification of Metal Injection Molding Parts Made of Ball Milled W-20%Cu Powders (볼밀링한 W-20wt%Cu 분말로 제조된 금속사출성형 부품의 조밀화)

  • 김순욱;류성수;문인형
    • Journal of Powder Materials
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    • v.7 no.4
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    • pp.228-236
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    • 2000
  • An investigation was carried out on the possibility whether the ball-milling process of low energy could successfully improve the packing density and flowability for MIM application in W-20wt%Cu system. In this study, W-20wt%Cu powder mixture was prepared by ball-milling. W powder was not fractured by low mechanical impact energy used in the present work during the critical ball-milling time, but the ductile Cu powder was easily deformed to the 3 dimensional equiaxed shape, having the particle size similar to that of W powder. The ball-milled mixture of W-20wt%Cu powder had the more homogeneous distribution of each component and the higher amount of powder loading for molding than the simple mixture of W-Cu powder with an irregular shape and a different size. Accordingly, the MIM W(1.75)-20wt%Cu powder compacts were able to be sintered to the relative density of 99% by sintering at $1400^{\circ}C$ for one hour.

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A Heuristic Approach for Arrangement of Footwear Boxes to Maximize Space Utilization and Related Business Issues

  • Das Prasun
    • Management Science and Financial Engineering
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    • v.11 no.2
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    • pp.61-84
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    • 2005
  • This paper considers a special case of the two-dimensional bin-packing problem for identical items. The objective of this work is to maximize the space utilization. The main contribution of the paper is to suggest a new heuristic algorithm keeping in view the existing complexity of racking system for the footwear boxes in the compartments of different sizes for a warehouse. The results show that a significant improvement can be obtained. An economic choice of compartments is also estimated using the criteria for maximizing space utilization. A non-linear mathematical model was presented based on the constraints of racking dynamics.

Current Trends in the Development of Fruit Sorters in Japan

  • Maeda, Hironu;Mizuno, Toshihiro;Kouno, Yoshihide
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.1302-1311
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    • 1993
  • In the 90 years or so since the beginning of the 20 th century , orchard growing and agricultural fields in Japan have undergone considerable change in terms of production volume, a seen in Fig. 1. as this change in volume progressed, sorting and packing machines have also grown from the first wooden tools, almost too simple to be called " machines" into sophisticated devices that bring together diverse technologies such as machinery , electronics, and optics. Nowadays, Japan/s agricultural industry is facing unprecedentedly serious labor shortage and the rapid aging of its experienced growers and producers, In additions, Japan has changed from a society oriented towards high-volume production and consumption to a more selective society which prefers smaller volume with the tastes of naturally ripended produce. With consumer trends changing there is a new demand on the part of growers for equipment that can not only measure the external quality of produce , but can measure inte nal quality as well.

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An Experimental Study on the Transcription Characteristics of Injection-Molded Micro Channel (마이크로채널 전사성 향상을 위한 사출성형공정 최적화 기초연구)

  • Kim, J.S.;Ko, Y.B.;Min, I.K.;Yu, J.W.;Kim, J.D.;Yoon, K.H.;Hwang, C.J.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.692-696
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    • 2006
  • Micro fabrication of polymeric materials becomes increasingly important. And it is considered as a low-cost alternative to the silicon or glass-based Micro Electro-Mechanical System(MEMS) technologies. In the present study, micro channels were fabricated via LiGA(Lithographie, Galvanoformung, Abformung) process used for Capillary Electrophoresis(CE) chip. Taguchi method was applied to investigate the effects of process conditions in injection molding(melt temperature, injection speed, mold temperature and packing pressure) on the transcription characteristics of the micro channel. It was found that the skin layer disturbs a formation of micro channel. Furthermore, mold temperature and injection speed were two important factors to affect the replication characteristics of micro channel.

Minimization of Warpage of Injection Molded Parts using Dynamic Robust Design (동특성 강건 설계를 이용한 사출품의 휨 최소화)

  • Kim, Kyung-Mo;Park, Jong-Cheon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.44-50
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    • 2015
  • This paper presents a heuristic process-optimization procedure for minimizing warpage in injection-molded parts based on the dynamic robust design methodology. The injection molding process is known to have intrinsic variations of its process conditions due to various factors, including incomplete process control facilities. The aim of the robust design methodology advocated by Taguchi is to determine the optimum design variables in a system which is robust to variations in uncontrollable factors. The proposed procedure can determine the optimal robust conditions of injection molding processes at a minimum cost through a trade-off strategy between the degree of warpage and the packing time.

Extreme baking effect of interlayer on PLED's performance

  • Kim, Mu-Gyeom;Kim, Sang-Yeol;Lee, Tae-Woo;Park, Sang-Hun;Park, Jong-Jin;Pu, Lyong-Sun
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1775-1778
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    • 2006
  • Through baking process on an interlayer, known as hole transporting layer, varying baking temperature up to 300 degree, which is considered as extremely high for polymer light emitting device (PLED) system, we found interesting relationship between packing density and morphology affecting device performance. Granular morphology shows that as temperature increases, grain size is getting smaller to pack closely and make interlayer harden. Such denser interlayer has temperature dependency of its own mobility, even without clear evidence of degradation of material itself. Its fact proven in a single film also reflects on multilayered PLED's performance like IVL, efficiency, lifetime. It's found that, especially, to enhance lifetime is related with thermal stability of interlayer and its mobility dependency to meet better charge balance. Therefore, it gives us understanding not only baking effect of interlayer, but also material & device designing guide to enhance lifetime.

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Manufacturing Process of Micro-drill

  • Gunhoi Kim;Sunggu Lee;Jaekyung Lee;Kyusik Kwon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.287-293
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    • 2001
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip Packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the Product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly between tool life and drilling torque acquired in the inprocess monitoring system.

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Degradation characteristics of pumps in nuclear power plants (원전 펌프의 성능저하 특성)

  • Lee, D.H.;Park, S.G.;Hong, S.D.;Lee, B.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.593-598
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    • 2008
  • In the present study, degradation characteristics of pumps in nuclear power plants were investigated to provide the information of degradation mechanism and stressors. The failure records of pumps for the periods 2000 to 2006 on INPO(Institute of Nuclear Power Operations) EPIX(Equipment Performance and Information Exchange System) DB were reviewed. The 1,834 failure records reveal that the critical areas of pump failures are bearing, mechanical seal, gasket/o-ring, shaft, impeller, coupling and packing. Based on the failure rate of critical areas, the important degradation mechanism and stressors were determined. Additionally, the relationship between degradation mechanism and stressors such as wear was examined. Finally, the monitoring parameters related to degradation and stressors were discussed for the future development of degradation evaluation and prognosis technology of pumps.

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Processing control of bulk ALC using PLC (Programmable logic controller를 이용한 bulk ALC 처리 공정 제어)

  • 황윤상
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.67-70
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    • 1992
  • 1930년 스웨덴에서 개발에 성공, 네덜란드에서 더욱 발전시킨 ALC(Autoclaved Light-weignt Concrete의 약칭) 는 가볍고, 견고하고, 그리고 시공이 간편한 경제적인 요건들을 충족시키는 건축자재로 세계적으로 널리 사용되고 있으며 , 국내에서는 불과 수년 전부터 연구 개발되고 있는 실정이다. ALC 란 시멘트와 규사, 생석회등 무기질 원료를 고온,고압으로 증기 양생시킨 경량의 기포 콘크리트 제품을 통칭한 것이다. ALC공정은 bulk ALC를 생산하는 batch공정과 이 bulk ALC에 대한 처리 공정으로 크게 나눌 수가 있으며 여기에서는 bulk ALC 처리 공정을 side shield treatment, anti-corrosion treatment, curing grate transferer, cutting station, curing car transportation, autoclave traveling platform, 및 packing 의 공정으로 세분하여 각 공정개요 소개 및 PLC(Programmable Logic Controller의 약칭)를 이용한 제어 system에 대하여 설명하고자 한다.

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