• Title/Summary/Keyword: Packing stress

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The use of river sand for fine aggregate in UHPC and the effect of its particle size

  • Kang, Su-Tae
    • Advances in concrete construction
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    • v.10 no.5
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    • pp.431-441
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    • 2020
  • For the purpose of improving the properties of UHPC as well as the economic efficiency in production of the material, Availability of river sands as fine aggregate instead of micro silica sand were investigated. Four different sizes of river sands were considered. Using river sand instead of micro silica sand increased the flowability, and decreased the yield stress and plastic viscosity in rheological properties, and the effect was higher with larger particle size of river sand. It was demonstrated by analyses based on the packing density. In the results of compressive strength and elastic modulus, even though river sand was not as good as micro silica sand, it could provide high strength of over 170 MPa and elastic modulus greater than 40 GPa. The difference in compressive strength depending on the size of river sand was explained with the concept of maximum paste thickness based on the packing density of aggregate. The flexural performance with river sand also presented relatively lower resistance than micro silica sand, and the reduction was greater with larger particle size of river sand. The flexural performance was proven to be also influenced by the difference in the fiber orientation distribution due to the size of river sand.

Anisotropic Modelling of Partially Saturated Soil Behaviour by Means of ALTERNAT (ALTERNAT 구성모델을 이용한 불포화토 거동의 비등방 모형화)

  • Kwon, Hee-Cheol;Lee, Cheo-Keun;Heo, Yol
    • Journal of the Korean Geotechnical Society
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    • v.17 no.5
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    • pp.71-82
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    • 2001
  • 불포화토에 있어서 함수상태는 지반이 건조할수록 수축하고 습윤상태로 진행할수록 파괴에 이르게 하는 추가적인 입자간 응력을 발생시키며, 이러한 간극수와 흙입자 사이에 발생하는 현상을 규명하기 위해서는 정확한 모형화가 필요하다. 흙입자와 간극수 사이의 상호작용에서 흡입유발 유효응력(suction-induced effective stress)을 규명하기 위해 정규모형(regular packing)과 임의모형(random packing)이 적용될 수 있다. 최근의 연구결과에 따르면 흙은 흡입유발 유효응력과 밀접한 관계가 있으며, 흙의 비등방텐서(anisotropic tensor)를 구하기 위해 적용된 ALTERNAT 모델을 이용하여 구조텐서(fabric tensor)를 개략적으로 정의할 수 있다. Thornton의 임의모형 시뮬레이션은 구조텐서에 상응하는 파괴응력 상태를 포함하고 있으며, 미소역학 시뮬레이션을 통하여 구조텐서를 구하였다. 본 연구에서는 상기에 언급된 구형의 흙입자 모형에 대한 이론적 고찰이 수행되었고, ALTERNAT 모델을 적용한 간단한 비등방텐서의 결과를 구조텐서와 비교하였다. 본 연구결과 비등방텐서는 미소역학 시뮬레이션에 의한 구조텐서에 비해 약 20~40%정도 큰 값을 나타내었다.

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Thermal Viscoelastic Analysis of Plastic Part Considering Residual Stress (온도 및 잔류응력을 고려한 플라스틱 부품의 점탄성 해석)

  • Moon, H.I.;Kim, H.Y.;Choi, C.W.;Jeong, K.S.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.496-500
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    • 2008
  • Plastics is commonly used in consumer electronics because of it is high strength per unit mass and good productivity. But plastic parts are usually distorted after injection molding due to the residual stress after filling, packing, cooling process, and etc. And plastic material is to be deteriorated according to various temperature conditions and operating time, which can be characterized by stress relaxation and creep. The viscoelastic behavior of plastic materials in time domain can be expressed by the Prony series of the commercial code, ABAQUS. In the paper, the process to predict the post deformation under cyclic thermal loadings was suggested. The process was applied to the real panel, and the deformation predicted by the analysis was compared with that of real test, which showed the possibility of applying the suggested process to predict the post deformation of plastic product under thermal loadings.

Thermal Viscoelastic Analysis of Plastic Part Considering Residual Stress (온도 및 잔류응력을 고려한 플라스틱 부품의 점탄성 해석)

  • Moon, H.I.;Kim, H.Y.;Choi, C.W.;Jeong, K.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.288-292
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    • 2008
  • Plastics is commonly used in consumer electronics because of it is high strength per unit mass and good productivity. But plastic parts are usually distorted after injection molding due to the residual stress after filling, packing, cooling process, and etc. And plastic material is to be deteriorated according to various temperature conditions and operating time, which can be characterized by stress relaxation and creep. The viscoelastic behaviour of plastic materials in time domain can be expressed by the Prony series of the commercial code, ABAQUS. In the paper, the process to predict the post deformation under cyclic thermal loadings was suggested. The process was applied to the real panel, and the deformation predicted by the analysis was compared with that of real test, which showed the possibility of applying the suggested process to predict the post deformation of plastic product under thermal loadings.

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The Filling Balance of LDPE/ABS/PA6,6 Resin in Variable-Runner-System (가변러너시스템에서 LDPE/ABS/PA6,6 수지의 충전균형)

  • Park, H.P.;Cha, B.S.;Kang, J.K.;Rhee, B.O.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.641-647
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    • 2006
  • During the injection molding process an excessive packing can occur in the smaller volume cavity because of volumetric difference of the family-mold. It causes warpage by increased residual stress in the product and flesh by over packing. In this study, we used a variable-runner system for the filling balance of the cavities by changing the cross-sectional area of a runner, and confirmed the filling imbalance by temperature and pressure sensors. We carried out experiments to examine the influence of types of resins such as LDPE/ABS/PA6,6 on the filling balancing of the system, in order to help mold designers, who can easily adopt the variable-runner system to their design. We also examined filling imbalance in the system with CAE analysis.

Elastic Analysis of a Half-Plane Containing Multiple Inclusions Using Volume Integral Equation Method (체적 적분방정식법을 이용한, 다수의 함유체를 포함한 반무한 고체에서의 탄성해석)

  • Lee, Jung-Ki;Ku, Duck-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.2
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    • pp.148-161
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    • 2008
  • A volume integral equation method (VIEM) is used to calculate the plane elastostatic field in an isotropic elastic half-plane containing multiple isotropic or anisotropic inclusions subject to remote loading. A detailed analysis of stress field at the interface between the matrix and the central inclusion in the first column of square packing is carried out for different values of the distance between the center of the central inclusion in the first column of square packing of inclusions and the traction-free surface boundary in an isotropic elastic half-plane containing multiple isotropic or anisotropic inclusions. The method is shown to be very accurate and effective for investigating the local stresses in an isotropic elastic half-plane containing multiple isotropic or anisotropic inclusions.

Optimization of an Injection Molding Process for Polycarbonate Car Switch Buttons Using the Taguchi Method (실험계획법에 의한 폴리카보네이트 차량 스위치 버튼의 사출성형공정 최적화)

  • Kim, Cheol;Park, Jaewoo
    • Composites Research
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    • v.29 no.1
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    • pp.7-15
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    • 2016
  • The quality of polymeric automotive parts depends highly on an injection molding process, which causes various defects, such as warpage, sink marks, weld lines, shrinkage, residual stress, etc. This study is to determine the optimum processing parameters, such as packing pressure, mold temperature, melting temperature, and packing time for the manufacture of polycarbonate buttons in cars on the basis of FEM, the Taguchi method, and analysis of variance (ANOVA). As a result, the optimum processing parameters of buttons made of polycarbonate material were obtained as follows: 140 MPa of packing pressure, $105^{\circ}C$ of mold temperature, $292.5^{\circ}C$ of melting temperature and 1 second of packing time. A gain of S/N (signal to noise) ratio, 10.2, was obtained with the optimum values. Moreover, the melting temperature was found to be the most significant factor followed by the mold temperature.

Characteristics of Shear Wave Velocity as Stress-Induced and Inherent Anisoptopies (응력유도 및 고유 이방성에 따른 전단파 속도 특성)

  • Lee, Chang-Ho;Lee, Jong-Sub;Cho, Tae-Hyeon;Lee, Jeong-Hark;Kim, Sang-Ho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.137-146
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    • 2006
  • Shear wave velocity of uncemented soil can be expressed as the function of effective stresses when capillary phenomenons are negligible. However, the terms of effective stresses are divided to the direction of wave propagation and polarization because stress states are generally anisotropy. The shear wave velocities are affected by parameters and exponents that are experimentally determined. The exponents are controlled contact effects of particulate materials(sizes, shapes, and structures of particles) and the parameters are changed contact behaviors between particles, material properties of particles, and type of packing(i.e., void ratio and coordination number). In this study, consolidation tests are performed by using clay, mica and sand specimens. Shear wave velocities are measured during consolidation tests to investigate the stress-induced and inherent anisotropies through bender elements. Results show the shear wave velocities depends on the stress-induced anisotropy for round particles. Furthermore the shear wave velocity is dependent on particle alignment under the constant effective stress. This study suggests that the shear wave velocity and the shear modulus should be carefully calculated and used for the design and construction of geotechnical structures.

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Control of Processing Conditions for Improvement of vibration Characteristics of Injection Molded Disk (사출성형 디스크의 진동특성 향상을 위한 공정조건 제어)

  • Sin Hyo-Chol;Nam Ji-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.615-621
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    • 2006
  • Increased application of optical disks requires more improved dynamic stability of rotating disks. In this study, a new concept of controlling the processing conditions of injection molded disks was developed to improve vibration characteristics. The critical speed, which shows stiffness and dynamic stability of disk, is affected by the residual stress distribution; this varies as functions of distance from the gate and processing condition. The critical speed of disk was calculated with the initial stress taken into consideration, which was determined from injection molding simulation. Choosing melt temperature, mold temperature, filling speed and packing pressure as design parameters, critical speed is maximized with the method of response surface. It is shown that the stability of injection molded disk has been improved for the new condition obtained as a result of the study proposed.

A study on the warpage and post-deformation in heat resistance test of automotive plastic components (자동차 플라스틱 부품의 내열변형 예측에 관한 연구)

  • Kim, H.Y.;Kim, J.J.;Kim, J.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.44-52
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    • 1996
  • A procedure predicting warpage and post-deformation due to heat resistance test is presented. The procedure is applied to the injection molding processes of automotive plastic components, which are the door trim and the instrument pannel. The warpage of products is obtained from the residual stress after filling, packing and cooling process, and the post deformation due to the heat resistance test is calculated in the structural analysis of the product at the ejection temperature with the initial condition of residual stress, the boundary conditions and heat resistance conditions. The analyses give some useful guide lines in the design of automotive plastic parts which should satisfy heat resistance regulation.

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