• Title/Summary/Keyword: Packing process

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Development of Crushing and Packing Systems for Recycling in Wasted Meat & Bone (육골 폐기물 재활용을 위한 파쇄 및 포장 시스템의 개발)

  • BAEK, I.H.
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.936-940
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    • 2018
  • Wasted meat & bone has generated as byproducts in the slaughtering process of livestock and also faced with demands for its recycling and environmental protection. Many studies have been conducted to recycle byproducts and carried out mainly on the crushing of bones and the vacuum packing technology of products. In this study, the crushing unit, transporting unit, separated unit and packing unit have designed for development of the crushing and packing systems. Also, to confirm the performance of this system, the experimental verification were carried out the working noise and packing weight.

Packing placement method using hybrid genetic algorithm for segments of waste components in nuclear reactor decommissioning

  • Kim, Hyong Chol;Han, Sam Hee;Lee, Young Jin;Kim, Dai Il
    • Nuclear Engineering and Technology
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    • v.54 no.9
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    • pp.3242-3249
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    • 2022
  • As Kori unit 1 is undergoing the decommissioning process, estimating the disposal amount of waste from the decommissioned nuclear reactor has become one of the challenging issues. Since the waste disposal amount estimation depends on the packing of the waste, it is highly desirable to optimize the waste packing plan. In this study, we developed an efficient scheme for packing waste component segments. The scheme consists of 1) preparing three-dimensional models of segments, 2) orienting each segment in such a way to minimize the bounding box volume, and 3) applying hybrid genetic algorithm to pack the segments in the disposal containers. When the packing solution converges in the algorithm, it comes up with the number of containers used and the placement of segments in each container. The scheme was applied to Kori-1 reactor pressure vessel. The required number of containers calculated by the developed scheme was 24 compared to 42 that was the estimation of the prior packing plan, resulting in disposal volume savings by more than 40%. The developed method is flexible for applications to various packing problems with waste segments from different cutting options and different sizes of containers.

Development of Pill Counting Algorithm and Pill Counting Machine Using Non-contact Photo Sensor (비접촉식 광학센서를 이용한 알약계수 알고리즘과 알약 계수기의 개발)

  • Lee Soon-Geul;Lim Tae Gyoon;Rhim Sungsoo
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.9
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    • pp.810-815
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    • 2005
  • As the pharmaceutical industry grows and becomes more competitive, the need of automation increases to establish effective mass production and to maintain consistent quality control. Accurate counting and packing of medicinal pills is one of the most essential processes that the automation can benefit. In conventional automated counting and packing processes, the performance of counting process varies with the size, the shape and the dispersion degree of pills. In this research, the authors developed a new pill-counting algorithm based on carefully analyzed characteristics of the pill-drop behavior. Also a new scheme for the packing of an exact number of pills has been implemented. A pill counting and packing machine with the new pill-counting algorithm and the new packing scheme has been constructed and put in an actual production line. To achieve precise and quick sensing of pills dropping at a high speed from the preceding processors, the machine uses non-contact photo sensors. Experimental results from the actual process using the machine are included to verify the effectiveness of the proposed algorithm and the machine.

The Effects of Packing and Cooling Stages on the Molded Parts in Injection Molding Process (사출 성형시 보압 및 냉각 과정이 성형품에 미치는 영향)

  • 구본흥;신효철;이호상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1150-1160
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    • 1993
  • The behavior of polystyrene in the strip cavity during the packing and cooling stages for an injection molding process is examined numerically. The mathematical model is based on the unified post-filling model and finite element/finite difference methods are used to solve simultaneously the continuity, momentum and energy equations coupled to an equation of state. Simulated results show that the density of the molded parts is lower in the core than at the skin, and that the hotter the melt or the higher the packing pressure, the higher the density in the core. The density variation during the packing stage comes up to 50% compared with the total density variation. Also, the density variation after gate sealing and the effect of cooling rate on the equation of state are negligible.

Automation of Cell Production System for Cellular Phones based on Multi-dual-arm Robots (복수의 양팔로봇을 적용한 휴대폰 셀 생산시스템의 자동화)

  • Do, Hyun Min;Kim, Doo Hyeong;Kyung, Jin Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.580-589
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    • 2014
  • Demands for automation in the cell production process of IT products are becoming increasingly sophisticated. In particular, the dual-arm robot has drawn attention as a solution because it has a flexibility and works similarly to humans. In this paper, we propose an automation system for cellular phone packing processes using two dual-arm robots. Applied robots are designed with specifications to meet the requirements of cellular phone packing jobs. In addition, a robotic cell production system is proposed by applying a method of task allocation for efficient packing of cellular phones. Specifically, a task is assigned to reduce takt-time and to avoid collision between two robots. Finally, we discuss some experimental results that include the packing job of five unit boxes with seven kinds of accessories.

A Study on Injection Molding process for Manufacturing about Blower-fan (블로우팬의 사출성형공정에 관한 연구)

  • 김병곤;민병현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.316-319
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    • 2002
  • Injection mold is a manufacturing process used to produce parts of complicated shape at a low cost. Many factors affect the quality of injection molded part during injection molding process. A study on the optimization of injection mold is progressed by using a simulation software like Moldflow. Filling, packing and cooling phases of injection molding processes are analyzed according to the mold design considering the shrinkage of molded part, the degree of filling rate and the wearing of a mold. Taguchi method is applied to analyze the significance of processing parameters and the dynamic characteristics according to the variation of processing parameters. From the results, the mold temperature and packing pressure influenced strongly the shrinkage of injection molded part.

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Advanced Water Treatment of High Turbidity Source by Hybrid Process of Ceramic Microfiltration and Activated Carbon Adsorption: Effect of GAC Packing Fraction (세라믹 정밀여과 및 활성탄 흡착 혼성공정에 의한 고탁도 원수의 고도정수처리: 입상 활성탄 충전율에 의한 영향)

  • Park, Jin-Yong;Lee, Hyuk-Chan
    • Membrane Journal
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    • v.18 no.3
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    • pp.191-197
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    • 2008
  • In this study, we used hybrid module that was composed of packing granular activated carbon (GAC) between module inside and outside of ceramic microfiltration membrane for advanced drinking water treatment. Instead of natural organic matters (NOM) and fine inorganic particles in natural water source, synthetic water was prepared with humic acid and kaolin. Packing fraction of GAC was changed from 0 to 24.05% to see effect of packing fraction. As a result, changing curves of resistance of membrane fouling ($R_f$) and permeate flux (J) during 3 h operation were almost overlapped independent of packing fraction of GAC. Treatment efficiencies of turbidity were very high above 99.46% at all packing fractions of GAC. And treatment efficiency of NOM, which was measured by $UV_{254}$ absorbance, was the highest value of 99.43% at packing fraction of 24.05%. Then, we operated the hybrid process during 13 h at packing fraction of 24.05%. As a result, J was rapidly dropped according to increase of membrane fouling within initial 1 h of operation, and almost constant after 3 h. And treatment efficiencies of turbidity and NOM were stable and high values of 99.52% and 96.63%, respectively.

Effect of Glass Fiber Contents on the Tensile Strength in Injection Molding Process (사출성형공정에서 유리섬유함유량이 인장강도에 미치는 영향)

  • 김영수;김인관
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.63-69
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    • 2000
  • The main target of this research is investigating the relations between mechanical properties and injection conditions, like injection pressure, packing pressure and packing time for various contents ratio of glass fiber and resin. In general idea, high injection pressure produces high strength of molded parts as a monotonic function. but it was revealed that high pressure does not make high strength directly through various experiments of injection molding. In this experiments, PA66 was selected as resin and Glass Fiber was selected as reinforcing fiber Fiber reinforcement was controlled, as 14%, 25%, 33%, 44% of total volume and packing pressure was divided 55%, 65%, 75%, 85% of reference pressure, i.e. 100% equal to 1400kgf/$\textrm{cm}^2$. Finally, tensile testing was executed for injected test specimen. Optimum results based on authors' experiments have been obtained under conditions of 25% and 33% of glass fiber contents. Tensile strength rather depends on the packing pressure and packing time than injection pressure. Especially almost equal value of tensile strength was obtained for various percentage of packing and injection pressure as 65%, 75% and 85% of reference pressure.

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, H.P.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.5-11
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    • 2012
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed.

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, Hyun-Pil;Kim, Yohng-Jo
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.103-109
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    • 2008
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed

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