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Optimal Operational Plan of AGV and AMR in Fulfillment Centers using Simulation (시뮬레이션 기반 풀필먼트센터 최적 AGV 및 AMR 운영 계획 수립)

  • JunHyuk Choi;KwangSup Shin
    • The Journal of Bigdata
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    • v.6 no.2
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    • pp.17-28
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    • 2021
  • Current development of technologies related to 4th industrial revolution and the pandemic of COVID-19 lead the rapid expansion of e-marketplace. The level of competition among several companies gets increased by introducing different strategies. To cope with the current change in the market and satisfy the customers who request the better delivery service, the new concept, fulfillment, has been introduced. It makes the leadtime of process from order picking to delivery reduced and the efficiency improved. Still, the efficiency of operation in fulfillment centers constrains the service level of the entire delivery process. In order to solve this problem, several different approaches for demand forecasting and coordinating supplies using Bigdata, IoT and AI, which there exists the trivial limitations. Because it requires the most lead time for operation and leads the inefficiency the process from picking to packing the ordered items, the logistics service providers should try to automate this procedure. In this research, it has been proposed to develop the efficient plans to automate the process to move the ordered items from the location where it stores to stage for packing using AGV and AMR. The efficiency of automated devices depends on the number of items and total number of devices based on the demand. Therefore, the result of simulation based on several different scenarios has been analyzed. From the result of simulation, it is possible to identify the several factors which should be concerned for introducing the automated devices in the fulfillment centers. Also, it can be referred to make the optimal decisions based on the efficiency metrics.

3D Simulation Study to Develop Automated System for Robotic Application in Food Sorting and Packaging Processes (식품계량 및 포장 공정 로봇 적용 자동화 시스템 개발을 위한 3D 시뮬레이션 연구)

  • Seunghoon Baek;Seung Eel Oh;Ki Hyun Kwon;Tae Hyoung Kim
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.16 no.5
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    • pp.230-238
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    • 2023
  • Small and medium-sized food manufacturing enterprises are largely reliant on manual labor, from inputting raw materials to palletizing the final product. Recently, there has been a trend toward smartness and digitization through the implementation of robotics and sensor data technology. In this study, we examined the effectiveness of improvement through 3D simulation on two repetitive work processes within a food manufacturing company. These processes involve workers whose speed cannot match the capacity of the applied equipment. Two manual processes were selected: the weighing and packing process performed by workers after skewer assembly, and the manual batch process of counting randomly delivered frozen foods, packing (both internal and external), and palletizing. The production volume, utilization rate, and number of workers were chosen as verification indicators. As a result of the simulation for improving the 3D process, production increased by 13.5% and 56.8% compared to the existing process, respectively. This was particularly evident in the process of applying palletizing robots. In both processes, as the utilization rate and number of input workers decreased, robots could replace tasks with high worker fatigue, thereby reducing work overload. This study demonstrates the potential to visually compare the process flow improvement using 3D simulations and confirms the possibility of pre-validation for improvement.

Chromatic Number Algorithm for Exam Scheduling Problem (시험 일정 계획 수립 문제에 관한 채색 수 알고리즘)

  • Lee, Sang-Un
    • Journal of the Korea Society of Computer and Information
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    • v.20 no.4
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    • pp.111-117
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    • 2015
  • The exam scheduling problem has been classified as nondeterministic polynomial time-complete (NP-complete) problem because of the polynomial time algorithm to obtain the exact solution has been unknown yet. Gu${\acute{e}}$ret et al. tries to obtain the solution using linear programming with $O(m^4)$ time complexity for this problem. On the other hand, this paper suggests chromatic number algorithm with O(m) time complexity. The proposed algorithm converts the original data to incompatibility matrix for modules and graph firstly. Then, this algorithm packs the minimum degree vertex (module) and not adjacent vertex to this vertex into the bin $B_i$ with color $C_i$ in order to exam within minimum time period and meet the incompatibility constraints. As a result of experiments, this algorithm reduces the $O(m^4)$ of linear programming to O(m) time complexity for exam scheduling problem, and gets the same solution with linear programming.

Microbiological Hazard Analysis for HACCP System Application to Non Heat-Frozen Carrot Juice (비가열냉동 당근주스의 HACCP 시스템 적용을 위한 미생물학적 위해 분석)

  • Lee, Ung-Soo;Kwon, Sang-Chul
    • Journal of Food Hygiene and Safety
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    • v.29 no.2
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    • pp.79-84
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    • 2014
  • This study has been performed for about 270 days at analyzing biologically hazardous factors in order to develop HACCP system for the non heat-frozen carrot juice. A process chart was prepared by manufacturing process of raw agricultural products of non heat-frozen carrot juice, which was contained water and packing material, storage, washing, cutting, extraction of the juice, internal packing, metal detection, external packing, storage and consignment (delivery). As a result of measuring Coliform group, Staphylococcus aureus, Salmonella spp., Bacillus cereus, Listeria Monocytogenes, Enterohemorrhagic E. coli before and after washing raw carrot, Standard plate count was $4.7{\times}10^4CFU/g$ before washing but it was $1.2{\times}10^2CFU/g$ detected after washing. As a result of testing airborne bacteria (Standard plate count, Coliform group, Yeast and Fungal) depending on each workplace, number of microorganism of in packaging room, shower room and juice extraction room was detected to be 10 CFU/Plate, 60 CFU/Plate, 20 CFU/Plate, respectively. As a result of testing palm condition of workers, as number of Standard plate count, Coliform group and Staphylococcus aureus was represented to be high as $6{\times}10^4CFU/cm^2$, $0CFU/cm^2$ and $0CFU/cm^2$, respectively, an education and training for individual sanitation control was considered to be required. As a result of inspecting surface pollution level of manufacturing facility and devices, Coliform group was not detected in all the specimen but Standard plate count was most dominantly detected in scouring kier, scouring kier tray, cooling tank, grinding extractor, storage tank and packaging machine-nozzle as $8.00{\times}10CFU/cm^2$, $3.0{\times}10CFU/cm^2$, $4.3{\times}10^2CFU/cm^2$, $7.5{\times}10^2CFU/cm^2$, $6.0{\times}10CFU/cm^2$, $8.5{\times}10^2CFU/cm^2$ respectively. As a result of analyzing above hazardous factors, processing process of ultraviolet ray sterilizing where pathogenic bacteria may be prevented, reduced or removed is required to be controlled by CCP-B (Biological) and critical level (critical control point) was set at flow speed is 4L/min. Therefore, it is considered that thorough HACCP control plan including control criteria (point) of seasoning fluid processing process, countermeasures in case of its deviation, its verification method, education/training and record control would be required.

Stress Analysis in Multiple Isotropic Elliptical Fibers of Arbitrary Orientation (다수의 임의로 경사진 등방성 타원형 장섬유를 포함하는 복합재료에서의 응력 해석)

  • Lee, Jung-Ki;Oh, Sang-Min
    • Composites Research
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    • v.26 no.4
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    • pp.235-244
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    • 2013
  • A volume integral equation method (VIEM) is introduced for the solution of elastostatic problems in an unbounded isotropic elastic solid containing multiple isotropic elliptical fibers of arbitrary orientation subject to uniform stress at infinity. The fibers are assumed to be long parallel elliptical cylinders composed of isotropic elastic material perfectly bonded to the isotropic matrix. The solid is assumed to be under plane strain on the plane normal to the cylinders. A detailed analysis of the stress field at the matrix-fiber interface for square and hexagonal packing of the fibers is carried out for different values of the number, orientation angles and concentration of the elliptical fibers. The accuracy and efficiency of the method are examined through comparison with results obtained from analytical and finite element methods.

A study of structural analysis for plastic parts considering injection molding effects (성형효과를 고려한 플라스틱 사출품의 구조해석)

  • 박상현;김용환;김선우;이시호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.217-220
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    • 2003
  • Due to the lighter weight and the higher freedom of design than metals plastics have been spot lighted in a wide number of applications. In the making plastic parts injection-molding process is one of the most general methods. During the injection molding process, filling-packing-cooling process, plastics have exposed to several external stresses and then plastic parts injected have molding effects which are known as anisotropic properties, orientation, and residual stress. Those molding effects are often shown as unexpected phenomena which are warpage, strength decrease, stiffness reduction, etc. In case of glass fiber filed plastics these effects are more significant than the ufilled ones. Therefore the molding effects have to be considered in the parts design using glass fiber reinforced plastics. We have developed the interface program in order to consider the molding effects in structural analyses of plastic parts using Heirarchical structural searching and layer handling in direction of thickness algorithm. The advantages of this program are the freedom of FE mesh between molding and structural analysis, the variable layer to the thickness direction of parts and the conveniences of data transferring and checking

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The Study for Optimal Design of Spindle Insert used in Cotton Spinning Machine (방적기계용 스핀들 인서트의 최적설계 관한 연구)

  • Lee, Dong-Woo;Huh, Sun-Chul;Lee, Sang-Suk;Shim, Jae-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.72-78
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    • 2010
  • Textile machinery affects various industry, such as sport leisure industry, metal and chemistry material, electric electron, mechanical energy, packing and printing industry. In case of design of textile machine, the very important fact is absorbing the minute vibration induced by spinning thread and insert which is the part of spindle plays a role of reduction of impact caused by oscillation of thread bobbin. Therefore, Optimal design was executed by design of experiments and kriging optimal design methods to prevent fracture of spindle insert under the fatigue condition and deduced the best value of design parameter to improve the stability of the products. The highest sensitivity is showed at the design parameter A and D. As the spiral number of insert is increase, tension force applied its edge is distributed at whole model and the stress concentration is reduced.

Degradation Efficiencies of Gas Phase Hydrocarbons for Photocatalysis Reactor With TiO2Thin Film (TiO2광촉매 반응기의 기체상 탄화수소의 분해효율)

  • 이진홍;박종숙;김진석;오상협;김동현
    • Journal of Korean Society for Atmospheric Environment
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    • v.18 no.3
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    • pp.223-230
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    • 2002
  • Titania photocatalytic oxidation reactors were studied to investigate degradation efficiencies of hydrocarbons. In general, it is well known phenomena that thin layered titania oxidizes most of hydrocarbons to carbon dioxide and water under UV light. In this study, degradation efficiencies were measured due to changes in reactor structures, UV sources, the number of titania coatings, and various hydrocarbon chemicals. It was proven that gas degradation efficiencies are related to such factors as UV transmittance of coating substance, collision area of surface, and gas flow rate. For packing type annular reactor, about 98% degradation efficiency was achieved for achieved for propylene of 500 ppm level at a flow rate of 100 ml/min. Several gases were also tested for double-coated titania thin film under the condition of continuous flow of 100 ml/min and 365 nm UV source. It was shown that degradation efficiencies were decreasing in the order: $C_3$ $H_{6}$, n-C$_4$ $H_{10}$, $C_2$ $H_4$, $C_2$ $H_2$, $C_{6}$ $H_{6}$ and $C_2$ $H_{6}$./. 6/./.

Characteristics of Shear Wave Velocity as Stress-Induced and Inherent Anisoptopies (응력유도 및 고유 이방성에 따른 전단파 속도 특성)

  • Lee, Chang-Ho;Lee, Jong-Sub;Cho, Tae-Hyeon;Lee, Jeong-Hark;Kim, Sang-Ho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.137-146
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    • 2006
  • Shear wave velocity of uncemented soil can be expressed as the function of effective stresses when capillary phenomenons are negligible. However, the terms of effective stresses are divided to the direction of wave propagation and polarization because stress states are generally anisotropy. The shear wave velocities are affected by parameters and exponents that are experimentally determined. The exponents are controlled contact effects of particulate materials(sizes, shapes, and structures of particles) and the parameters are changed contact behaviors between particles, material properties of particles, and type of packing(i.e., void ratio and coordination number). In this study, consolidation tests are performed by using clay, mica and sand specimens. Shear wave velocities are measured during consolidation tests to investigate the stress-induced and inherent anisotropies through bender elements. Results show the shear wave velocities depends on the stress-induced anisotropy for round particles. Furthermore the shear wave velocity is dependent on particle alignment under the constant effective stress. This study suggests that the shear wave velocity and the shear modulus should be carefully calculated and used for the design and construction of geotechnical structures.

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The effect of mechanical working on processing the Bi-2223/Ag tapes using PIT method

  • Oh, S.S.;Ha, D.W.;Kim, S.C.;Bae, S.W.;Kwon, Y.K.;Ryu, K.S.;Ha, H.S.
    • 한국초전도학회:학술대회논문집
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    • v.10
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    • pp.276-279
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    • 2000
  • When high temperature superconducting tapes is fabricated using the PIT (Powder In Tube) method, the length of HTS tapes is increased more than 500 ${\sim}$ 1,000 times of initial powder packed billet. On mechanical processing, heterogeneous properties between the ceramic superconducting core and Ag/Ag alloy sheath occur the non-uniformity deformation as like sausaging that deteriorate the critical current properties of HTS tapes. In this study, we investigated the workability of Bi-2223/Ag/Ag alloy sheath tapes fabricated by the PIT method involving a number of different mechanical processes, multi drawing and rolling. In order to obtain the high critical current density and high uniformity of Bi-2223/Ag sheath tapes, the influences of powder packing density, drawing die angle and rolling parameters were studied. We found that the roll diameter is an important variable in the rolling process, as critical current of tapes rolled using 250 mm rolls was higher than that using 150 mm rolls.

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