• 제목/요약/키워드: PTFE coating

검색결과 61건 처리시간 0.023초

내열성 불소수지 코팅막의 열 안정성에 관한 연구 (Investigation into the Thermal Stability of Fluoropolymer Coating for Heat-Resistant Application)

  • 조혜진;류주환;변두진;최길영
    • 폴리머
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    • 제29권1호
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    • pp.96-101
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    • 2005
  • PTFE 및 PFA 등의 불소수지는 최대 연속 사용 온도가 260$^{\circ}C$에 달하는 고온 내열성 고분자 소재로서, 본 연구에서 수행된 280 $^{\circ}C$, 7주 간의 열노화에 의해서도 충분한 열적 안정성이 유지됨을 관측하였다. 그러나 기계적 강도, 융점 및 열분해 개시 온도 등의 소재적 물성이 유지됨을 의미하는 상기한 열적 안정성은 본 연구에서 수행된 코팅막으로서의 표면접촉각, 미세 모폴로지, 내스크래치성 분석에 의한 방법을 기준하면 충분하지 못하다는 것이 확인 되었다. 공기 치환율이 제어되는 기어식 노화시험기로 진행된 불소수지 코팅막의 280 $^{\circ}C$ 열노화에 대한 분석의 결과는 심각한 표면 모폴로지의 손상과 금속기재에 대한 접착력의 손실을 지적하고 있다.

PEMFC 냉각 시스템의 물부식 방지에 관한 연구 (Study on Corrosion Problems in PEMFC Cooling System)

  • 박광진;정재화;김정현;배중면
    • 대한기계학회논문집A
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    • 제31권12호
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    • pp.1188-1193
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    • 2007
  • This study focuses on the corrosion problems of STS316(stainless steel 316) tube for the cooling system of PEMFC (Proton Exchange Membrane Fuel Cell) operation. Deionized water which is highly corrosive is used especially for cooling agent of PEMFC to eliminate electrical conductivity, The tensile stress analysis was performed to check the change of mechanical strength of cooling line and pH of the water was monitored for the observation of extent of corrosion at simulated PEMFC operating condition. When STS316 tube was exposed to deionized water for 500 hours, substantial cracks were found on the surface and the pH of water was decreased from 6.8 to 5.8. For prevention of corrosion problems, the STS316 was coated by three kinds of fluororesin such as PTFE, FEP and ETFE. Among the coating materials, PTFE was the most protective in corrosive environment and was maintained the mechanical strength. To lower the cost, the same experimental analyses were carried out for iron tubes and the result will be discussed in detail.

시일과 스틸면 사이에 구형 입자가 있는 미끄럼 접촉 해석 (Sliding Contact Analysis between Rubber Seal, a Spherical Particle and Steel Surface)

  • 박태조;이준혁
    • Tribology and Lubricants
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    • 제28권1호
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    • pp.1-6
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    • 2012
  • In this paper, a three elastic body sliding contact problem is modeled to investigate more precise wear mechanisms related with the sealing surface. A 3-D finite element contact model, a small spherical elastic particle, PTFE seal and steel surface, is solved using a nonlinear finite element code MARC. The deformed seal and steel surface shapes, von-Mises and principal stress distributions are obtained for different seal sliding distances. The entrapped small particle within PTFE seal results in very high stresses on the steel surface which exceeded its yield strength and produce plastic deformation such as groove and torus. The sealing surface could also be worn down by sub-surface fatigue due to intervening small particles together with the well-known abrasive wear. Therefore the proposed contact model adopted in this paper can be applied in design of various sealing systems, and further studies are required.

부분 모델을 이용한 접촉하중을 받는 코팅층이 있는 부재의 열적/기계적 응력해석 (Thermo-Mechanica1 Stress Analyses of Part with Coated Layer under Contact Load Using Partial Model)

  • 권영두;김석삼;신세현;추상우
    • Tribology and Lubricants
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    • 제18권3호
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    • pp.228-234
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    • 2002
  • Generally, space structures are subjected to severe situations, such as, sublimation, strong evaporation of lubricants, thermal stresses, high temperature gradients, irradiation, impacts by microscopic meteorites, and other factors. Recent]y, various kinds of coatings are applied to the parts under heavy contact stresses, in order to insure long wear-free lives and/or reduce friction coefficients. In space structures, molybdenum disulfide is using frequently. Moreover TiN, Al$_2$O$_3$, PTFE(Poly Tetra Fluor Ethylene) are introduced recently for space structure. In this part we are going to apply the partial model method, developed in reference[11] to analyze part with coated layer. In referencer[l1], we compute the reasonable size of partial model and aspect ratio. Using these data, we analyze the structures coated with TiN, Al$_2$O$_3$, PTFE under contact load, temperature and crack model . Beside, we consider the stress analysis under time dependent load and transient thermal effect.

알카라인 연료전지 가스확산층 내구성 향상을 위한 초발수 코팅 최적화 연구 (Study on the Optimization of Superhydrophobic Coating for the Durability of Gas Diffusion Layer in Alkaline Fuel Cells)

  • 김숭연;서민혜;엄성현
    • 공업화학
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    • 제28권6호
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    • pp.691-695
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    • 2017
  • 본 연구에서는 알카라인 연료전지 환원극 가스확산층에 내열화학성이 우수한 초발수 성능을 부여하기 위하여 PDMS 코팅 공정을 최적화하였다. 성격이 상이한 두 개의 상용 가스확산층을 선택하였으며, 소재의 열적 안정성을 검토하여 코팅 온도를 최적화하고, PDMS 점도를 제어하여 코팅 균일성을 확보하고자 하였다. PDMS 전구체의 점도와 관계없이 $200^{\circ}C$ 부근에서 코팅하게 되면 모든 확산층 표면에서 높은 초발수 성능을 나타내었다. 가혹실험 조건에서 초발수 성능변화를 측정한 결과 1000 CS PDMS를 이용하여 28BC 가스확산층에 코팅한 경우가 가장 높은 내구성을 나타내었다.

자동차용(自動車用) Door guide rail 표면의 마찰마모 특성에 관한 연구 (Study on the Friction Wear Characteristic of the Surface of Door guide rail for Automobile)

  • 한창우;손재환
    • 한국산업융합학회 논문집
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    • 제10권1호
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    • pp.33-38
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    • 2007
  • Door guide rail is the core part which guides window when it moves up and down. But when the method of grease lubrication in the core has been used for a long times, its lubrication performance has been weakened. Therefore the method of the solid lubrication such as teflon(PTFE) coating in the rail has been studied to be increased the performance in these days. In this study the friction wear characteristic the surface with teflon coating of door guide rail for automobile has been researched. In 1, 20 Hz frequency friction wear tests the friction coefficient are below 0.188 and 0.213. In indicate test the wear depth is very slight. Therefore the durability to the friction wear in the surface with teflon coating of door guide rail is good. In addition to, the result of this study can make efficient use to a basic study to develop method of test evaluation to door guide rail surface grade. Especially this study will contribute to improve the quality of automobile parts.

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소수성 Needle을 이용한 미세 유기 박막 Stripe 제작 (Fabrication of Fine Organic Thin-Film Stripes Using a Hydrophobic Needle)

  • 김종명;이진영;신동균;박종운
    • 반도체디스플레이기술학회지
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    • 제19권1호
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    • pp.73-78
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    • 2020
  • There appears lateral capillary force in a hydrophilic flat needle employed for the fabrication of fine organic thin-film stripes, bringing in an increase of the stripe width. It also causes the stripe thickness to increase with increasing coating speed, which is hardly observed in a normal coating process. Through computational fluid dynamics (CFD) simulations, we demonstrate that the lateral capillary flow can be substantially suppressed by increasing the contact angle of the needle end. Based on the simulation results, we have coated the outer surface of the flat needle with a hydrophobic material (polytetrafluoroethylene (PTFE) with the water contact angle of 104°). Using such a hydrophobic needle, we can suppress the lateral capillary flow of an aqueous poly(3,4-ethylenedioxythiophene): poly(4-styrenesulfonate) (PEDOT:PSS) to a great extent, rendering the stripe narrow (63 ㎛ at 30 mm/s). Consequently, the stripe thickness is decreased as the coating speed increases. To demonstrate its applicability to solution-processable organic light-emitting diodes (OLEDs), we have also fabricated OLED with the fine PEDOT: PSS stripe and observed the strong light-emitting stripe with the width of about 68 ㎛.

Alginic acid-silica hydrogel coatings for the protection of ssmotic distillation membranes against wet-out by surface-active agents

  • Xu, J.B.;Spittler, D.A.;Bartley, J.P.;Johnson, R.A.
    • 한국고분자학회:학술대회논문집
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    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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    • pp.354-354
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    • 2006
  • Alginic acid-silica hydrogel films was prepared for testing as protective coating materials for PTFE OD membranes. Unprotected hydrophobic membranes are subject to wet-out when contacted by surface-active agents. Films were characterised using SEM, XRD, DSC, mechanical strength measurements, and water-swelling measurements. In OD trials using coated membranes, no wet-out occurred over the 15 h duration of three consecutive 5 h OD trials using orange oil-water mixtures. In the case of detergent solutions, the coating afforded protection to the membrane for 4-5 h. In a separate trial, no wet-out occurred when the coated side of the membrane was placed in contact with 1.2 wt % orange oil for 72 hours.

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오일리스 부시용 고체윤활제 개발 (Development of Solid Lubricants for Oil-less Bush)

  • 공호성;한흥구;김진욱;김경석;박종식
    • Tribology and Lubricants
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    • 제35권2호
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    • pp.87-93
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    • 2019
  • This work aims to develop a dry lubricant for oilless bush, especially a solid lubricant, thereby creating a coating method with improved properties of anti-friction and load-carrying capacity without oil lubrication. In this work, spherical-shaped powders of thermosetting resin such as polyimide (PI) are mixed with a binder matrix obtained by mixing a fluorocarbon compound resin such as Polytetrafluoroethylene (PTFE) or Ethylene tetra fluoro ethylene (ETFE) with itself or with a non-fluorocarbon thermoplastic resin such as Polyether ether ketone (PEEK). And these dry lubricant mixtures are thickly coated (200-300 mm in the thickness) on the inner surface of the bush by using a wet-typed air-spray deposition method. It was found that the load-carrying capacity of the solid lubricant for excavator bush (60 mm in diameter) that operates under a high load condition (at 40 MPa) is greatly improved owing to the spherical-shaped powders of thermosetting resin. In addition, the coefficient of friction at the sliding surface is also reduced less than 0.1. Thick coating also lowers the contact stress at the edge of a bush that results in better tribological performances. The result suggests that the lubrication performance and durability life of the bush can be remarkably improved even without lubrication (oil or grease).

섬유상 여과필터의 고온 내구성 향상을 위한 테프론 코팅 연구 (Teflon coating of fabric filters for enhancement of high temperature durability)

  • 김은주;박영구
    • 한국응용과학기술학회지
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    • 제28권2호
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    • pp.232-239
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    • 2011
  • Fabric fibrous filter has been used in various industrial applications owing to the low cost and wide generality. However, the basic properties of fabric materials often limit the practical utilization including hot gas cleaning. This study attempts to find new coatings of porous fibrous filter media in order to overcome its insufficient thermal resistance and durability. Teflon was one of the plausible chemicals to supplement the vulnerability against frequent external thermal impacts. A foaming agent composed of Teflon and some organic additives was tentatively coated on the glass fiber mat. The present test Teflon foam coated filter was fount to be useful for hot gas cleaning, up to $250^{\circ}C$-$300^{\circ}C$. Close examination using XPS(X-ray Photoelectron Spectroscopy) and Contact angle proved the binding interactions between carbon and fluorine, which implies coating stability. The PTFE/Glass foam coated filter consisted of more than 95% (C-F)n bond, and showed super-hydrophobic with good-oleophobic characteristics. The contact angle of liquid droplets on the filter surface enabled to find the filter wet-ability against liquid water or oil.