• Title/Summary/Keyword: PSA 공정

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Effects of the Rheological Properties of UV Cured Acrylic Pressure Sensitive Adhesive with Nano-particles on the Silk Screen Printing and Adhesion (실크 스크린 인쇄 및 점착력에 나노 입자가 포함된 UV 경화형 아크릴계 감압 점착제의 유변학적 특성)

  • Cho, Min-Jeong;Kang, Ho-Jong;Kim, Dong-Bok
    • Journal of Adhesion and Interface
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    • v.18 no.1
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    • pp.25-32
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    • 2017
  • For application to display module junction process, the silk screen printing based on UV curable acrylic pressure sensitive adhesive(PSA) with silica nano-particles and the rheological properties were studied to investigate the effect on printability and adhesion. The monomers for PSA were based on 2-ethylhexyl acrylate(2-EHA) and acrylic acid(AA) 93:7, butyl acylate(BA), 2-hydroxyethyl acrylate(2-HEA) and tetrahydrofurfuryl acrylate(THFA) were added. Additionally, hydrophobic and hydrophilic nano-particles AEROSIL R974 and AEROSIL 200 were added, respectively. When the ratio of nano-particle was used above 4 or 7 phr, G' and ${\eta}^*$ were increased significantly. When the ratio of AEROSIL 200 was used above 7 phr, the penetration property was decreased during the silk screen printing. We found that the adhesion was decreased with increasing the nano-particle content, and it was decreased in the case of the hydrophilic nano-particle AEROSIL 200.

Evaluation of the Waste Gasification System Using Analysis Framework for Gasification System (가스화시스템 분석 프레임워크를 이용한 폐기물 가스화 시스템 분석.평가)

  • Kim, NaRang;Gu, JaeHoi;Kim, SuHyun;Park, SooNam;Sung, HoJin
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.209.2-209.2
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    • 2010
  • 최근 정부의 녹색성장 정책, 고유가시대 도래, 온실가스 감축 의무화, 폐기물 해양배출 강화 등으로 인해 폐기물의 자원화에 대한 관심이 고조되고 있다. 국내에서 발생되는 가연성폐기물을 기존의 감량처리 대신 가스화 공정을 적용하여 합성가스로 전환할 경우 환경친화적이고 고효율의 에너지 회수가 가능하게 된다. 폐기물 가스화를 통해 얻어진 합성가스는 난방, 가스엔진 및 연료전지를 이용한 전기생산과 DME, SNG등의 합성연료유 제조에 활용될 수 있으며, WGS 반응 및 PSA 방법에 의해 수소를 얻을 수 있다. 이와 더불어 최근에는 메탄올과 CO의 합성을 통해 얻어지는 초산제조 공정에서의 원료로서 폐기물 가스화를 통한 합성가스 내의 CO를 활용하는 방안이 연구되고 있다. 이는 기존 초산 제조공정에서 CO를 생산하기 위해 소모되는 고가의 석유계(납사, 중질유) 원료를 절감할 수 있어 경제적으로 장점을 가지고 있다. 이를 위해서는 폐기물 가스화에서 발생된 합성가스 내에 포함된 금속성분, 분진등의 오염물질의 농도가 후단공정에 영향을 주지 않아야 하며, 초산제조공정의 안정적인 운전을 위해 합성가스의 CO, $H_2$ 조성 변화폭이 ${\pm}5%$이하로 유지되어야 하는 기술적인 문제를 해결해야 한다. 따라서 본 연구에서는 폐기물 가스화 시스템의 운전특성을 통해 환경성, 기술성, 경제성을 분석 평가 할 수 있도록 구성된 분석 프레임워크를 이용하여, 초산제조공정에 적용하기위한 상용급 폐기물 가스화 시스템의 특성을 비교 분석하였다.

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방전플라즈마 소결법으로 제조한 Mo-Cu 합금 소결체의 물성 및 전기적 특성에 관한 연구

  • Lee, Han-Chan;Mun, Gyeong-Il;Lee, Bung-Ju;Sin, Baek-Gyun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.277-277
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    • 2011
  • Mo-Cu 합금은 고강도이고 우수한 열전도성 및 전기전도성를 가지는 특성이 있어 현재 방열소재, 반도체 부품, 자동차 부품 등 여러 응용분야에서 연구가 활발히 진행되고 있다. 본 연구에서는 서로 고용성이 없는 Mo-Cu 합금을 제조하기 위해서 Mo, Cu 분말을 PBM (Planetary Ball Milling) 방법을 이용하여 제조 하였으며, 제조된 분말은 SPS (Spark Plasma Sintering) 공정을 이용하여 소결체를 제조하였다. Mo-Cu의 조성 변화는 Cu의 함유량을 각각 5at%Cu, 10at%Cu, 20at%Cu로 조절하여 수행하였으며, PBM 의 공정 변수로 회전수(RPM), 볼과 분말의 비율, 분산제의 양, 볼밀 시간, 분위기 변화를 주어 최적조건을 얻기 위한 실험을 진행하였다. PBM 방법을 이용하여 제조한 분말은 PSA (Particle Size Analysis)에 의해 분말의 크기를 측정하고 EDS(Energy Disperse X-ray Spectrometer) 분석에 의해 조성을 확인하였으며, XRD (X-Ray Diffraction) 분석에 의해 Cu peak이 사라지는 조건을 PBM의 최적조건으로 잡고 실험을 진행하였다. 소결체를 고밀도화하기 위해 소결공정을 SPS 방식으로 하였으며 소결체의 경도, 내마모성, 마찰계수 일함수 등을 분석하기 위해 소결체의 크기를 직경 30 mm 및 두께 5 mm로 설계하였고, 소결 공정 변수로 소결온도를 각각 $900^{\circ}C$, $1000^{\circ}C$, $1100^{\circ}C$, 소결압력을 50MPa, 60MPa, 70MPa, 유지시간을 0분, 10분, 20분으로 차이를 주어, 소결체의 밀도차이와 물성차이를 분석하였다. 그 결과 PBM의 최적조건으로는 5at%Cu 에서는 10h, 10at%Cu, 20at%Cu 에서는 20h의 최적의 밀링 시간을 확인하였고, 다른 공정 변수의 최적조건으로는 회전수 300RPM, 10:1의 볼과 분말 비, 분산제 4wt%, Ar 분위기라는 조건을 얻을 수 있었다. 각각의 공정변수 변화에 따른 소결체 최적밀도 달성조건, 소결체 물성 및 전기적 특성 등의 상관관계에 관하여 보고한다.

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Study on Synthesis of Fine Copper Powder by Electro-refining from Copper Containing Sludge (동(Cu) 함유 슬러지로부터 동 전해정련을 이용한 미세 동 분말 합성에 관한 연구)

  • Lee, Jin-Yeon;Son, Seong Ho;Park, Sung Cheol;Jung, Yeon Jae;Kim, Yong Hwan;Lee, Man-seung
    • Resources Recycling
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    • v.27 no.6
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    • pp.44-52
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    • 2018
  • In this study, copper was recovered from copper containing sludge by selectively controlling electro-refining process conditions in copper sulfate electrolyte solution. Electro-refining process was performed by LSV (Linear Sweep Voltammetry) result according to copper sulfate electrolyte solution concentration, applied current density, additive type and concentration. SEM (Scanning Electron Microscope) and PSA (Particle Size Analyzer) were used to analyze the shape and size of copper powder. In the 0.1 ~ 0.4 M copper sulfate electrolyte solution without organic additives, the copper powder size decreased as the applied current density became closer to the limiting current density and the copper powder size tended to decrease in 0.2 ~ 0.3 M copper sulfate electrolyte solution. In addition, when the shape and size of the copper powder were analyzed by adding various types and concentrations of organic additives to the previous experimental, fine spherical copper powder having the smallest size (nm) was obtained under the condition of cellulose type additive 2,000 ppm.

Covalent Organic Framework Based Composite Separation Membrane: A Review (공유 유기 골격체 기반 복합 분리막 : 고찰)

  • Jeong Hwan Shim;Rajkumar Patel
    • Membrane Journal
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    • v.33 no.4
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    • pp.149-157
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    • 2023
  • Covalent organic frameworks (COFs) have shown promise in various applications, including molecular separation, dye separation, gas separation, filtration, and desalination. Integrating COFs into membranes enhances permeability, selectivity, and stability, improving separation processes. Combining COFs with single-walled carbon nanotubes (SWCNT) creates nanocomposite membranes with high permeability and stability, ideal for dye separation. Incorporating COFs into polyamide (PA) membranes improves permeability and selectivity through a synthetic interfacial strategy. Three-dimensional COF fillers in mixed-matrix membranes (MMMs) enhance CO2/CH4 separation, making them suitable for biogas upgrading. All-nanoporous composite (ANC) membranes, which combine COFs and metal-organic framework (MOF) membranes, overcome permeance-selectivity trade-offs, significantly improving gas permeance. Computational simulations using hypothetical COFs (hypoCOFs) demonstrate superior CO2 selectivity and working capacity relevant for CO2 separation and H2 purification. COFs integrated into thin-film composite (TFC) and polysulfonamide (PSA) membranes enhance rejection performance for organic contaminants, salt contaminants, and heavy metal ions, improving separation capabilities. TpPa-SO3H/PAN covalent organic framework membranes (COFMs) exhibited superior desalination performance compared to traditional polyamide membranes by utilizing charged groups to enable efficient desalination through electrostatic repulsion, suggesting their potential for ionic and molecular separations. These findings highlight COFs' potential in membrane technology for enhanced separation processes by improving permeability, selectivity, and stability. In this review, COF applied for the separation process is discussed.

Carbon Dioxide-based Plastic Pyrolysis for Hydrogen Production Process: Sustainable Recycling of Waste Fishing Nets (이산화탄소 기반 플라스틱 열분해 수소 생산 공정: 지속가능한 폐어망 재활용)

  • Yurim Kim;Seulgi Lee;Sungyup Jung;Jaewon Lee;Hyungtae Cho
    • Korean Chemical Engineering Research
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    • v.62 no.1
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    • pp.36-43
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    • 2024
  • Fishing net waste (FNW) constitutes over half of all marine plastic waste and is a major contributor to the degradation of marine ecosystems. While current treatment options for FNW include incineration, landfilling, and mechanical recycling, these methods often result in low-value products and pollutant emissions. Importantly, FNWs, comprised of plastic polymers, can be converted into valuable resources like syngas and pyrolysis oil through pyrolysis. Thus, this study presents a process for generating high-purity hydrogen (H2) by catalytically pyrolyzing FNW in a CO2 environment. The proposed process comprises of three stages: First, the pretreated FNW undergoes Ni/SiO2 catalytic pyrolysis under CO2 conditions to produce syngas and pyrolysis oil. Second, the produced pyrolysis oil is incinerated and repurposed as an energy source for the pyrolysis reaction. Lastly, the syngas is transformed into high-purity H2 via the Water-Gas-Shift (WGS) reaction and Pressure Swing Adsorption (PSA). This study compares the results of the proposed process with those of traditional pyrolysis conducted under N2 conditions. Simulation results show that pyrolyzing 500 kg/h of FNW produced 2.933 kmol/h of high-purity H2 under N2 conditions and 3.605 kmol/h of high-purity H2 under CO2 conditions. Furthermore, pyrolysis under CO2 conditions improved CO production, increasing H2 output. Additionally, the CO2 emissions were reduced by 89.8% compared to N2 conditions due to the capture and utilization of CO2 released during the process. Therefore, the proposed process under CO2 conditions can efficiently recycle FNW and generate eco-friendly hydrogen product.

Synthesis of Diarylide Pigments and Their Dispersion Behavior by Dispersion Precursors (분산 전구체를 이용한 Diarylide계 안료의 합성 및 분산거동)

  • Kim, Song Hyuk;Kim, Jae Hwan;Yang, Seok Won;Kim, Dae-Sung;Lee, Gun-Dae;Park, Seong Soo
    • Applied Chemistry for Engineering
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    • v.25 no.6
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    • pp.586-591
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    • 2014
  • In this study, the diarylide compound pigment of high hiding power and vivid color was synthesized successfully by controlling several factors such as pH, coupler solution temperature, kind and addition amount of dispersion precursor, and crystallization temperature in the process of coupling synthesis. The properties of samples were measured by the means of FT-IR, UV-Vis spectroscopy, PSA, zeta potential, and turbiscan. It was found that the highly dispersive sample could be prepared by introducing the dispersive precursor.

표준기용 Spectroscopic Ellipsometer 제작

  • 조용재;조현모;김현종;신동주;이윤우;이인원
    • Proceedings of the Korea Crystallographic Association Conference
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    • 2002.11a
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    • pp.38-39
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    • 2002
  • Spectroscopic ellipsometer(SE)는 박막의 두께, 굴절률, 흡수율, 에너지 갭, 결정상태, 밀도, 표면 및 계면의 거칠기 등에 관한 유용한 정보들을 제공한다. (1-3) SE는 빛을 탐침으로 사용하기 때문에 비파괴적이고 비접촉식 박막물성 측정방법이며 편광변화에 대한 상대적 물리량을 측정함으로써 정밀도와 재연성이 매우 높은 장점들을 갖고 있다. 따라서 SE는 반도체 메모리 소자, 평판 디스플레이, DVD와 CD와 같은 데이터 저장장치 등을 제작하는 공정에서 박막에 관련된 공정계측장비로 사용되고 있다. 특히, 최근의 차세대 반도체 소자 개발에 관한 연구 등(4-6)에서는 수 nm 두께의 다양한 초박막들에 관한 물성연구가 주관심사이기 때문에 최고의 성능을 갖는 계측장비와 기술이 요구되고 있다. 따라서 본 연구에서는 그림과 같은 편광자(polarizer)-시료(sample)-검광자(analyzer)로 구성된 PSA구조의 표준기용 rotating-analyzer SE를 제작하게 되었다. 현재까지 개발된 ellipsometer의 수많은 종류들 중에서 null 형, rotating element 형, 그리고 phase modulation 형이 가장 많이 사용되고 있다. 여기서 element란 polarizer, analyzer, 또는 compensator와 같은 광 부품들을 지칭하는데 이 중 하나 또는 둘을 회전시키기 때문에 그 종류 또한 매우 많다. 이들 중에서 회전검광자형 ellipsometer는 입사각 정렬이 우수하고, 파장에 무관한 편광기만 사용하므로 비교적 넓은 광량자 에너지영역에서 정확도 높은 데이터를 얻을 수 있기 때문에 박막 상수의 정밀측정에 가장 적합하다. 특히, 본 연구에서 제작된 ellipsometer에는 간섭계 장치, polarizer tracking,(2) zone average,(1) 그리고 low-pass filter 등을 사용함으로써 측정오차를 최대한 줄이는 노력을 하였다.

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Optimization of Ammonia Decomposition and Hydrogen Purification Process Focusing on Ammonia Decomposition Rate (암모니아 반응기의 분해 효율 최적화를 통한 암모니아 분해 및 수소 정제 공정 모델 연구)

  • DAEMYEONG CHO;JONGHWA PARK;DONSANG YU
    • Journal of Hydrogen and New Energy
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    • v.34 no.6
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    • pp.594-600
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    • 2023
  • In this study, a process model and optimization design direction for a hydrogen production plant through ammonia decomposition are presented. If the reactor decomposition rate is designed to approach 100%, the amount of catalyst increases and the devices that make up the entire system also have a large design capacity. However, if the characteristics of the hydrogen regeneration process are reflected in the design of the reactor, it becomes possible to satisfy the total flow rate of fuel gas with the discharged tail gas flow rate. Analyzing the plant process simulation results, it was confirmed that when an appropriate decomposition rate is maintained in the reactor, the phenomenon of excess or shortage of fuel gas disappears. In addition, it became possible to reduce the amount of catalyst required and design the optimized capacity of the relevant processes.

High Efficiency Hybrid Ion Exchange Chemical Filter for Removal of Acidic Harmful Gases (산성유해가스 제거를 위한 고효율 음이온교환 복합 폼 화학필터의 제조)

  • Jung, Youn Seo;Kim, In Sik;Hyeon, Seung Mi;Hwang, Taek Sung
    • Applied Chemistry for Engineering
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    • v.28 no.5
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    • pp.539-546
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    • 2017
  • In this study, an outstanding anion exchange chemical filter was prepared for acidic gas removal. Commercial anion exchange resin was attached to polyurethane (PU) foam by using different types of pressure sensitive adhesive (PSA). The water and chemical resistance and also adhesive elongation were investigated. Also, the behavior of HCl and HF adsorption was evaluated as functions of the initial concentration and flow rate. ATE-701, AT-4000C and HCA-1000 showed 900, 1,500% and 2,400% of the elongation, respectively. It was confirmed that the desorption ratio of HCA-1000 was less than 6% and had excellent durability in water and chemical resistance tests. The adsorption occurred faster as the concentration and flow rate of HCl and HF increased. But 100% adsorption equilibrium occurred after 110 minutes, regardless of the concentration and flow rate. In addition, SEM morphology showed that the adhesive was uniformly dispersed, while the porous structure of the ion exchange resin was maintained, and the chemical filter exhibited excellent durability for the adsorption/desorption process.