• Title/Summary/Keyword: PREPOLYMER

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MOCA 대체용(代替用) 신(新) 가황제(加黃劑) Methylene dianthranillic diester류(類)의 성능(性能)

  • Choe, Jun-Cheol
    • Elastomers and Composites
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    • v.12 no.2
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    • pp.157-164
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    • 1977
  • (1) 탄성체(彈性體) MBMA를 가황제(加黃劑)로 사용한 가황체(加黃體)는 MOCA를 가황제(加黃劑)로 한 것 보다 Pot life가 긴 것이 특징(特徵)이다. 물리적(物理的) 특성(特性)에 있어서는 2가지 공(共)히 비승하였으나, 내열성(耐熱性)은 MOCA의 경우가 더 우수(優秀)하였다. 인장강도(引張强度), 신장률(伸張率), 반발탄성(反潑彈性)에 있어서는 MBMA를 사용(使用)한 가황(加黃體)와 MOCA를 사용(使用)한 가황체(加黃體)가 동일(同一)하였으나 압축(壓縮)줄음율은 전자(前者)가 높았다. 인열강도(引裂强度)에 있어서는 10부(部)의 MBMA를 가(加)했을 때 후자(後者)와 동일(同一)하였다. 또 MBIA 가황제(加黃劑)를 사용하였을 경우 인장강도(引張强度), 신장률(伸張率) 그리고 반발탄성등(反潑彈性等)이 MBMA 또는 MOCA의 경우와 거의 동일(同一)하였으나 고무가 부드러운 것이 특징이었다. 다만 100% 모듈러스의 경우 전자(前者)가 후자(後者)들보다 낮은 값이었다. NCO와 OH의 비(比)가 2 : 1인 Prepolymer를 사용한 MBIA가황체(加黃體)(MBIA를 가황제(加黃劑)로 한 가황체(加黃體))는 MBMA 가황체(加黃體) 또는 MOCA 가황체(加黃體)에 비(比)해 인열강도(引裂强度)는 낮았다. 그러므로 인열강도(引裂强度)를 향상(向上)시키기 위하여 NCO와 OH의 비(比)를 2 : 1보다 높은 비율(比率)로 취(取)하면 된다. 내열성(耐熱性)에 있어서 MBIA가황체(加黃體)가 MOCA가황체(加黃體)보다 우수(優秀)하였 고 또 배합작업(配合作業)에 있어서도 MOCA나 MBMA 가황체(加黃體)보다 작업성(作業性)이 용역(容易)하였는 바 이같은 이유(理由)는 전자(前者)의 녹는 점(點)$(70^{\circ}C)$이 후자(後者)들보다 낮기 때문이다. MBIA의 기타(其他) 특성(特性)으로서는 Pot life가 MOCA가황체(加黃體)보다 2.5배(倍) 길었다. 끝으로 MBEHA와 MBCHA가황체(加黃體)의 특징(特徵)은 가황속도(加黃速度)가 MBIA가황체(加黃體)보다 느림과 동시(同時)에 고무자체(自體)가 부드러웠을 뿐만 아니라 물리적(物理的) 특성(特性)도 좋지 않았다. (2) 미세구조용(微細構造用) 포옴라버 미세구조용((微細構造用) 포옴라버를 제조(製造)할 경우 이때까지 사용(使用)해온 MOCA가황제(加黃劑) 대신(代身) MBMA를 가황제(加黃劑)로 대체사용(代替使用)이 가능(可能)한 바, 이를 사용(使用)하였을 때의 물리적(物理的) 특성(特性)은 MOCA를 사용(使用)하였을 때 보다 인열강도(引裂强度), 신장률(伸張率) 그리고 열안정성등(熱安定性等)은 월등(越等)히 우수(優秀)하였다.

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Synthesis and Properties of Polyurethane Dispersion Containing Monomeric Diol (Monomeric Diol에 따른 수분산 폴리우레탄의 합성 및 특성)

  • Shin, Sang-Hoon;Jeong, Boo-Young;Chung, Il Doo;Jo, Nam-Ju;Cheon, Jung-Mi;Chun, Jae-Hwan
    • Journal of Adhesion and Interface
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    • v.11 no.3
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    • pp.100-105
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    • 2010
  • In this study, polyurethane dispersion was prepared by polyester polyol, 4,4-dicyclohexylmethane diisocyanate ($H_{12}MDI$), dimethylolpropionic acid (DMPA), and monomeric diol. The effect of various monomeric diol, polyol/monomeric diol molar ratio and DMPA contents on the properties of polyurethane dispersion were investigated. As the molecular weight of monomeric diol and monomeric diol molar ratio increased, $T_g$ gradually increased. And when DMPA contents increased, also $T_g$ gradually increased. In the results of mechanical properties, when the molecular weight of monomeric diol, monomeric diol molar ratio of polyol/monomeric diol and DMPA contents increased, tensile strength was increased. Finally, optimum peel strength obtained when polyol/monomeric diol ratio was 8 : 2.

Durability Performance Evaluation of PolyUrea for Seismic Retrofitting of RC Structures (구조물 내진 보강용 폴리우레아의 내구 성능 평가)

  • Cho, Chul-Min;Kim, Jang Jay Ho;Lee, Doo-Sung;Kim, Tae-Kyun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.1-8
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    • 2017
  • An experimental study is needed a reinforcing method for seismic load to apply for RC structures because a lot of earthquakes have frequently happened in the world and those also collapsed infrastructures or damaged human lives. The reinforcing effect of PolyUrea (PU) appeared to be excellent under blast and impact about RC structures. In this study, Stiff Type PolyUrea (STPU) had developed by manipulating the ratio of the components of prepolymer and hardener of PU. And the durability performance evaluation of STPU for deterioration and chemical resistance has been performed. Acid environmental exposure test and ultraviolet (UV) exposure test have been performed as the durability performance evaluation for STPU. Concrete carbonation exposure test and freezing and thawing test for concrete coated with STPU have been performed. The experimental result showed that STPU has high resisting capacity and durability in all tests. Therefore, STPU would be used as seismic reinforcement materials.

Adhesion Properties of Moisture-Curable Polyurethane Hotmelt (습기경화형 폴리우레탄 핫멜트의 접착물성)

  • Kim, Jae-Beum;Chung, Kyung-Ho;Chun, Young-Sik;Jung, Jin-Soo;Chang, Young-Wook
    • Elastomers and Composites
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    • v.33 no.4
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    • pp.267-273
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    • 1998
  • Isocyante terminated urethane prepolymers were synthesized by the reaction of 4,4'-dimethyl phenyldiisocyanate(MDI) and ester type polyols such as ethylene glycol/ butanediol adipate(EBA), neopentylglycol/butanediol adipate (NBA) and hexanediol adipate (HA) . All of the NCO-terminated urethane prepolymers are solid at room temperature, but they become mobile enough to be disposed onto a substrate upon heating about $80^{\circ}C$. Subsequently, they are solidified and cured through the reaction with moisture. Tensile behavior of the ore-thane hotmelt exhibits characteristic features depending on the type of polyol. The adhesive strength determined by single lap shear joint is higher in order of HA, NBA and EBA based ore thane hotmelt, which can be correlated with the magnitude of breaking energy of the cured films. The failure mode are cohesive for all cases and the adhesive strength increases as the test is performed faster. This indicates that the strength of the adhesive joint is primarily dependent upon the bulk properties of the adhesives.

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Preparation and Characterization of Polyamide4(PA4)-Polyurethane(PU)-PA4 Triblock Copolymers (Polyamide4(PA4)-Polyurethane(PU)-PA4 삼블록 공중합체의 제조 및 특성)

  • Park, Ki Wan;Kim, Dong Hyun;Kim, Hyung Joong
    • Polymer(Korea)
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    • v.38 no.1
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    • pp.9-15
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    • 2014
  • Polyamide4 (PA4)-polyurethane (PU)-PA4 triblock copolymers were synthesized by isocynated (NCO)-terminated PU prepared from 4,4'-diphenyl methane diisocyante (MDI) and polytetramethylene glycol (PTMG) as an initiator and potassium pyrrolidonate (P-py) as a catalyst for anionic ring opening polymerization of 2-pyrrolidone. Subsequently copolymer was controlled to contain different or same molecular weight of PA4 hard block with same or different molecular weight of PU soft block in order to investigate the effects of those differences on various properties of triblock copolymers as a thermoplastic elastomer. As the results shown in typical properties of block copolymeric elastomers, the mechanical strength and melting point ($T_m$) of the copolymers increased with an increase in molecular weight of PA4 block while the elongation at break increased with an increase in that of PU block.

Preparation and Physical Properties of Aqueous Polyurethane Based on Mono Methyl Ether for Skin Layer Coating (Skin layer 코팅에 사용되는 Mono Methyl Ether 기반 수성 폴리우레탄의 제조 및 물리적 성질)

  • Lee, Joo-Youb
    • Journal of the Korean Applied Science and Technology
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    • v.36 no.2
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    • pp.524-530
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    • 2019
  • In this study, polyether polyol polypropylene glycol and isophorone diisocyanate (IPDI) were synthesized based on polyrupopylene mono methyl eher (PM) for the synthesis of water - soluble polyurethane for coating on leather skin layer. After synthesis of prepolymer, PM was added at $40^{\circ}C$ to 1M, 2M, 3M, and 4M to inhibit the viscosity rise, and neutralization reaction and chain extension reaction were carried out to prepare polyurethane samples. According to the measurement results of the tensile strength, elongation and adhesive strength of the prepared sample, the tensile strength was 2.109 kgf / mm2 for PM 1M, 1.721kgf / mm2 for 4M, elongation was 496% for PM 1M, 522% for 4M, adhesion was 1.114 kgf / cm for PM 1M and 0.99 kgf / cm for 4M.

Highly Efficient Production of Monodisperse Poly(ethylene glycol) (PEG) Hydrogel Microparticles by Utilizing Double Emulsion Drops with a Sacrificial Thin Oil Shell (얇은 오일쉘 이중에멀젼을 이용한 고효율 단분산성 하이드로젤 마이크로 입자 생산)

  • Kim, Byeong-Jin;Jeong, Hye-Seon;Choi, Chang-Hyung
    • Korean Chemical Engineering Research
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    • v.60 no.1
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    • pp.139-144
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    • 2022
  • This study reports a microfluidic approach to produce monodisperse hydrogel microparticles in a simple and highly efficient manner. Specifically, we produce double emulsion drops with a thin oil shell surrounding an aqueous prepolymer solution, which is solidified via UV-induced free radical polymerization. When they are dispersed in an aqueous solution, the oil shell is dewetted due to the absence of surfactants, resulting in production of highly uniform hydrogel microparticles (C.V.=1%). Results show that production of monodisperse hydrogel microparticles with controllable size and composition can be achieved with minimal use of oil unlike water-in-oil (w/o) single emulsion-based approach. Furthermore, in-depth study of flow patterns in microfluidic device using a phase diagram exhibits a crucial relationship among relative flow rates while providing windows of readily controllable parameters for reliable manufacturing of hydrogel microparticles.

Preparation of Isophorone Diisocyanate-loaded Microcapsules and Their Application to Self-healing Protective Coating (Isophorone Diisocyanate 함유 마이크로캡슐의 제조와 자기치유형 보호코팅재에의 응용)

  • Lim, Ye-Ji;Song, Young-Kyu;Kim, Dong-Min;Chung, Chan-Moon
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.56-63
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    • 2015
  • The object of this study is to prepare microcapsules containing a diisocyanate compound, apply them to self-healing protective coating, and evaluate the self-healing capability of the coating by atmospheric moisture. Isophorone diisocyanate (IPDI) polymerized under humid atmosphere, indicating that IPDI can be used as a healing agent. Microencapsulations of IPDI were conducted via interfacial polymerization of a polyurethane prepolymer with diol compounds. The formation of microcapsules was confirmed by Fourier-transform infrared (FTIR) spectroscopy and nuclear magnetic resonance (NMR) spectroscopy. The mean diameter, size distribution, morphology and shell wall thickness of microcapsules were investigated by optical microscopy and scanning electron microscopy (SEM). The properties of microcapsules were studied by varying agitation rates and diol structure. The self-healing coatings were prepared on test pieces of CRC board. When scratch was generated in the coatings, the core material flew out of the microcapsules and filled the scratch. The self-healing coatings were damaged and healed under atmosphere with 68~89% relative humidity for 48 h, and SEM and impermeability test for the specimens showed that the scratch could be healed by atmospheric moisture.

Development of Adhesive Resins Formulated with Rapeseed Flour Hydrolyzates for Medium Density Fiberboard (MDF) (유채박 가수분해물을 이용한 중밀도섬유판(MDF) 제조용 접착제의 개발)

  • Yang, In;Han, Gyu-Seong;Choi, In-Gyu;Kim, Yong-Hyun;Ahn, Sye-Hee;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.3
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    • pp.177-185
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    • 2012
  • The interest to develop adhesives from renewable resources is growing to substitute petroleum-based adhesive resins in the manufacture of wood based panels. In our study, rapeseed flour (RSF), which is the by-product of bio-diesel produced from rapeseed, were hydrolyzed with acid and alkali. As a crosslinking agents of the RSF hydrolyzates, phenol-formaldehyde prepolymers (PF) were prepared. The RSF hydrolyzates and PF were mixed to complete the formulation of RSF-based adhesive resins, and the resins were applied to make the medium density fiberboard (MDF). The physical and mechanical properties of the MDF were measured to examine whether RSF can be used as raw materials of adhesive resins for the manufacture of MDF or not. The average moisture content and density of the MDF made with RSF-based adhesive resins satisfied the minimum requirement of KS standard, but the thickness swelling was not. The bending strengths of the MDF made with RSF-based adhesive resins were lower than that of the MDF made with commercial UF resins, but the internal bonding strengths of tested MDF in some make-up conditions of RSF-based adhesive resins were higher than that of MDF made with commercial UF resins. These results showed the potential of RSF as a raw material of adhesives for the production of MDF. Future works on the optimal manufacturing process conditions of MDF made with RSF-based adhesive resins are required to improve the performance of MDF made with RSF-based resins.

Preparation and Properties of Flame Retardant Epoxy Resins Containing Phosphorous/Silicone Components (인/실리콘 함유 난연성 에폭시 수지의 제조 및 물성)

  • Kim, Chang-Heon;Ha, Do-Young;Lee, Young Hee;Lee, Dong-Jin;Kim, Han-Do
    • Clean Technology
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    • v.23 no.4
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    • pp.378-387
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    • 2017
  • To obtain epoxy resin with permanently attached flame-retardant groups, phosphorus compound containing di-hydroxyl group [10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phospha phenanthrene-10-oxide, DOPO-HQ] and silicone compound containing di-hydroxyl group (polydimethylsiloxane, hydroxyl terminated, PDMS) were reacted with uncured epoxy prepolymer (diglycidyl ether of bisphenol A, DGEBA) and then cured using 4,4-diaminodiphenylmethane (DDM) as a crosslinking agent. The properties of the resulting epoxy materials were characterized using Fourier transform infrared (FTIR) spectrometer, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limiting oxygen index (LOI) test/vertical burning test (UL 94-V test), tensile properties test and impact test. This study examined the effect of phosphorus/silicone compound contents on the thermal/mechanical properties and flame retardancy of cured epoxy resins containing phosphorus and silicone compounds. It was found that the thermal/mechanical properties of epoxy resins containing phosphorus and silicone components were higher than those of simple epoxy resin. The flame-retardancy (LOI: 29.9 ~ 31.8% and UL 94-V: V-0) of all samples containing phosphorus compound and phosphrous compound/silicone compound was found to be passed the flame-retardant requirements (LOI: > 30%, UL 94-V: V-0) of LOI and vertical burning tests. However, the flame-retardancy (LOI: 21.4% and UL 94-V: no rating) of simple epoxy resin was found to be failed the flame-retardant requirements.