• Title/Summary/Keyword: PMMA Lens

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A Study on the Machining of Fresnel Lens Mould (Fresnel 렌즈 금형 가공기술 연구)

  • Je, Tae-Jin;Hwang, Gyeong-Hyeon;Lee, Eung-Suk;Kim, Jae-Gu
    • 연구논문집
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    • s.25
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    • pp.105-113
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    • 1995
  • Fresnel lenses are developed for flat optics with the optical characteristics close to aspherical lens such as sharp focusing and dispersion instead of spherical or aspherical surface. Usually, these fresnel lenses and diffraction gratings are machined by high-energy beam such as electron beam machining, but recently with the development of ultra precision machine tool and machining technology, 3-dimension micro machining becomes preferable. This study on the micro machining of fresnel lens is carried out to develop the basic technology of ultra precision micro machining. The machined lens mold will be used for the manufacturing of fresnel lens with 120mm focal distance using synthetic resin material with 1.49 refractive index(PMMA), and the shape of lens is 48mm diameter, $300\mum$ pitch and about $5-700\mum$depth of groove in brass.

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Fabrication and Modeling of Microlens Array by a Modified LIGA Process

  • Kim Dong Sung;Lee Hyun Sup;Yang Sang Sik;Lee Bong-Kee;Lee Sung-Keun;Kwon Tai Hun;Lee Seung S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.04a
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    • pp.7-13
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    • 2003
  • Microlens arrays were fabricated using a novel fabrication technology based on the exposure of a PMMA (Polymethylmethacrylate) sheet to deep X-rays and subsequent thermal treatment. X-ray irradiation causes the decrease of molecular weight of PMMA, which in turn decreases the glass transition temperature and consequently causes a net volume increase during the thermal cycle resulting in a swollen microlens. A new physical modeling and analyses for micro lens formation were presented according to experimental procedure. A simple analysis based on the new model is found to be capable of predicting the shapes of micro lens which depend on the thermal treatment. For the replication of micro lens arrays having various diameters with different foci on the same surface, the hot embossing and the microinjection molding processes has been successfully utilized with a mold insert that is fabricated by Ni-electroplating based on a PMMA microstructure of micro lenses. Fabricated microlenses showed good surface roughness with the order of 1nm.

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A Study on the Manufacturing Characteristics for Micro Spherical Lens Mold of Soft Materials (연질재료의 마이크로 구형렌즈금형 가공특성에 관한 연구)

  • 홍성민;이동주;제태진;최두선;이응숙
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1466-1469
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    • 2004
  • Micro spherical lens mold processing method based on mechanical one completes a spherical shape by setting a diamond tool of hundreds $\mu$m radius on spins with high speed and then using Z-axis vertical feeding motion like the fabrication of micro drilling. In this method, we can see unprocessed parts shaped like cylinder and cone and check increasing chatter marks and burrs by setting errors of the central axis of rotation on the edge of the tool. That is why this method doesn't suit for the optical lens mold. In this paper presents unprocessed parts are disappeared and chatter marks and burrs are decreased from centre of the lens after using Run-out measuring and setting system on run-out occurred from setting tool. Also the fabrication characteristics of 6:4 Brass, A1601, PMMA are compared and analyzed, establishing the optimum machining condition on each material.

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Microlens Fabrication by Using Excimer Laser (엑사이머 레이저를 이용한 마이크로렌즈 제작)

  • 김철세;김재도;윤경구
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.33-39
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    • 2003
  • A new microlens fabrication technique, the excimer laser lithography is developed. This bases on the pulsed laser irradiation and the transfer of a chromium-on-quartz reticle on to the polymer surface with a proper projection optics system. An excimer laser lithography system with 1/4 and 1/20 demagnification ratios was constructed first, and the photoablation characteristics of the PMMA and Polyimide were experimentally examined using this system. For two different shapes of microlenses, a spherical lens and a cylindrical lens, fabrication techniques were investigated. One for the spherical lens is a combination of the mask pattern projection and fraction effect. The other for the cylindrical lens is a combination of the mask pattern projection and the relative movement of a specimen. The result shows that various shapes of micro optical components can be easily fabricated by the excimer laser lithography.

Design of an optical lens for an automotive reading lamp with a high power LED (고출력 LED를 이용한 자동차용 독서등 광학렌즈 설계)

  • Kong, Hwa-Tae;Choi, Yong-Hun;Song, Sang-Bin;Yeo, In-Seon
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.2196-2198
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    • 2005
  • The luminous intensity distribution of a 1W high-power LED with a wide view angle should be concentrated to be used as a light source for an automotive reading lamp. In this paper, an optical lens made of PMMA is simulated by using an optical design software for that purpose. As the result, with the help of the devised lens, the reading light gives over 80 lx at the center of a target surface of radius of 0.2m located below 0.5m from the lamp, and a minimum of 20 lx at the perimeter of the target surface. Thus, a 1W high-power LED with an appropriate lens would suffice for an automotive reading lamp.

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Effect of Design Parameters and Molding Temperature on Polymethyl Methacrylate Lens Warp (PMMA Lens의 변형에 미치는 설계변수와 금형온도의 영향)

  • Lee, Seon-Ho;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.109-116
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    • 2016
  • Polymethyl methacrylate is commonly used in the outer lens of automotive rear lamps. However, if the lens warps above the allowable limit, it may lead to faulty connection with the housing, and failure of the assembly. This study investigated the effects of gate diameter and cooling line distance in the mold design for automotive outer lens. The optimal gate diameter and cooling line distance to minimize the warp of the outer lens were derived as 3.0 mm and 50-60 mm respectively, and the cooling temperature to minimize warp was shown to be $60-80^{\circ}C$ (mold surface temperature $48-67^{\circ}C$). A higher cooling temperature may somewhat mitigate the warp, but is undesirable because it may cause injection molding problems, such as sinks. A mold was constructed matching the optimal design and the produced lens properties, particularly the degree of warp, were comparable with the CAE predictions.

Secondary Optics Design of Dissymmetrical Light Distribution for 100 W LED Safety Luminaires (100 W급 LED 보안 등기구용 비대칭 배광의 2차 렌즈 설계)

  • Shin, Ik-Tae;Yang, Jong-Kyung;Lee, Dong-Jin;Par, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.6
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    • pp.471-476
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    • 2010
  • This paper has studied dissymmetrical light distribution design using the secondary optics in the simulation. fundamental Lambertian radiation distribution based on LED has been cut off by the secondary optics, and the first surface slope of lens and second surface slope of total reflection area have been calculated through formula. PMMA (the index of refraction: 1.49361) which is material of lens has been selected. critical angle($42.02993^{\circ}$) between Air and PMMA has been calulated by snell's law, and total reflection angle slope has been selected about $16.67^{\circ}$ to occur the total reflection. when the first surface slope and the second surface slope has been set up, Rays of all total reflection area have generated the total reflection. finally, designed LED Module has been estimated by Korean Industrial Standards for LED safety street lighting. dissymmetrical light distribution have been analyzed with reached effect of road illuminance, and average road illuminance which are each 70.6 lx, 40.35 lx, and 25.88 lx have been satisfied with Korean Industrial Standards for LED safety street lighting.

Study on Luminance Characteristics in a Design of LED Backlight by the Light-Entering Face Treatment (LED 백라이트 설계에서 입광부처리에 따른 휘도분포의 광학적 해석)

  • Han, Jeong-Min;Kim, Byoung-Yong;Kim, Jong-Yeon;Kim, Jong-Hwan;Kim, Young-Hwan;Lee, Sang-Keuk;Ok, Chul-Ho;Kang, Dong-Hun;Seo, Dae-Shik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.429-429
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    • 2007
  • In this study, it was investigated about the variation of luminance properties in LED backlight with geometrical shape such as prism or lens shape on the light-entering face. Generally, LED light source has the loss in backlight system because it has horizontal direction light. PMMA(Poly-Methyl-Meta-Acrylate) is used LGP(Light-Guide-Plate) in conventional backlight system. PMMA has low refraction angle. so that. horizontal direction light was not used in backlight system. The addition of geometrical shape in light-entering face in LGP improves the luminance characteristics because it prevents horizontal direction light generation in light-entering-face. Prism or lens shape in same pitch disposition was almost same without these treatment such as the value of 1% rising. Besides. It is particular that the gap of these shape such as the value of 0.407~0.22mm prevents horizontal direction light, so then it contributes luminance rising at 5.6%.

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Multi-viewing zone screen for multiview 3-D displays

  • Son, Jung-Young;Smirnov, Vadim-V.;Chun, You-Seek
    • Journal of the Optical Society of Korea
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    • v.4 no.1
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    • pp.62-65
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    • 2000
  • A new type of multi-viewing zone screen for multiview 3-D display is described. The screen is made by stacking a Fresnel lens and a reflective prism array plate. The screen performs both focusing and beam dividing functions and directs very narrow light beams to three viewing zones for three spectators. The results of experimental testing of the screen have demonstrated that current technology of Fresnel lens and prism grooves on PMMA(Ploymethyl Methacrylate) allows manufacture of screen having a pixel size of about 1-2 mm. This size is reasonable enough for a screen with dimensions about 1m size. Optical qualities of Fresnel lenses and grooved prism arrays achieve an angular resolution for the screen of several angular minutes.