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Experimental and numerical investigation on bearing mechanism and capacity of new concrete plug structures

  • Weng, Yonghong;Huang, Shuling;Xu, Tangjin;Zhang, Yuting
    • Computers and Concrete
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    • v.24 no.5
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    • pp.459-468
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    • 2019
  • The stability and safety of concrete plug structure of diversion tunnel is crucial for the impoundment of upstream reservoir in hydropower projects. The ongoing Wudongde hydropower plant in China plans to adopt straight column plugs and curved column plugs to replace the traditional expanded wedge-shaped plugs. The performance of the proposed new plug structures under high water head is then a critical issue and attracts the attentions of engineers. This paper firstly studied the joint bearing mechanism of plug and surrounding rock mass and found that the quality and mechanical properties of the interfaces among plug concrete, shotcrete, and surrounding rock mass play a key role in the performance of plug structures. By performing geophysical and mechanical experiments, the contact state and the mechanical parameters of the interfaces were analyzed in detail and provide numerical analysis with rational input parameters. The safety evaluation is carried out through numerical calculation of plug stability under both construction and operation period. The results indicate that the allowable water head acting on columnar plugs is 3.1 to 7.4 times of the designed water head. So the stability of the new plug structure meets the design code requirement. Based on above findings, it is concluded that for the studied project, it is feasible to adopt columnar plugs to replace the traditional expanded wedge-shaped plugs. It is hoped that this study can provide reference for other projects with similar engineering background and problems.

Experimental Study on Spot Weld and Plug Weld of Automotive Body Panel (자동차 차체 패널의 점용접 및 플러그용접 특성에 대한 실험적 분석)

  • Kwon, Jongho;Kim, Janghoon;Lee, Yongwoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.6
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    • pp.709-715
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    • 2016
  • This paper presents a comparison of an experimental study on spot and plug welding of an automotive body panel. Spot welding is a common joining technology used in automotive body panel assembly. In automotive body repair, however, plug welding is widely used due to its technical simplicity and cost benefit. Some researchers have focused on the use of spot welding in the manufacturing process, but there has been very little research done with respect to the engineering analysis of the plug welding process. In this study, two kinds of specimens are considered to compare the difference of failure strength between spot weld and plug weld: normal tension and shear tension. The experimental results show, in both normal tension and shear tension, that spot welding has higher failure strength than plug welding. In addition, plug welding is more vulnerable to shear tension than normal tension. This study can be applied to further studies on practical optimization for maintenance and repair of automotive body panels.

Measurement of Net Photosynthetic Rate in the Plug Stand (플러그묘 개체군의 순광합성속도 측정)

  • 김용현;고재풍수
    • Journal of Biosystems Engineering
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    • v.22 no.3
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    • pp.311-316
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    • 1997
  • Two methods were used to detrermine the net photosynthetic rate(NPR) in the plug stand using a wind tunnel for plug seedlings Production. One is called as the integration method in which NPR calculated by the use of air current speed and $CO^2$ concentration measured at any heights above the medium surface in a wind tunnel were summed. It was assumed that the air flow at any layer did not mix with the lower or upper air layer. The other is called as the diffusion method in which eddy diffusivities above the plug stand were used to determine the NPR in the plug stand. In this method, $CO^2$ above or inside the plug stand was assumed to be absorbed vertically. NPR determined by the diffusion method was 28~45% of the NPR calculated by the integration method. Considering the magnitude of NPR and the effects of the air current speed on NPR, the integration method would be adequate for the calculation of NPR in the plug stand. Maximum NPR determined using the integration method appeared at the air current speed of 0.7m $s^{-1}$. It was ascribed to the decreased diffusion resistances of $CO^2$ with the increasing air current speed. NPR at the rear region in plug stand was 20~34% lower than that at the front region. NPR sharply decreased with the increase of an elapsed time after the beginning of photoperiod. Therefore $CO^2$ enrichment would be effective to force the growth of plug seedlings in a semi-closed ecological system under artificial lighting.

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A Study on the Arc Position which Influence on Quality of Plug Welding in the Vehicle Body (차체 플러그 용접품질에 영향을 미치는 아크 위치에 대한 실험적 기초 연구)

  • Lee, Kyung-Min;Kim, Jae-Seong;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.30 no.3
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    • pp.66-70
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    • 2012
  • Welding is an essential process in the automotive industry. Most welding processes that are used for auto body is spot welding. And $CO_2$ arc welding is used in a small part. In production field, $CO_2$ arc welding process is decreased and spot welding process is increased due to welding quality is poor and defects are occurred in $CO_2$ arc welding process frequently. But $CO_2$ arc welding process should be used at robot interference parts and closed parts where spot welding couldn't. $CO_2$ welding is divided into lap welding and plug arc spot welding. In case of plug arc spot welding, burn through and under fill were caused in various welding environment such as different thickness combinations of base metal, teaching point, over the two steps welding and inconsistent voltage/current. It makes some problem like poor quality of welding area and decrease the productivity. In this study, we will evaluate the effect of teaching point through the weld pool behavior and bead geometry in the arc spot welding at the plut hole. Welding position is horizontal position. And galvanized steel sheet of 2.0mm thickness that has plug hole of 6mm diameter was used. Teaching point was changed by center, top, bottom, left and right of the plug hole. At each condition, the phenomenon of weld pool behavior was confirmed using a high-speed camera. As the result, we find the center of plug hole is the most optimal teaching point. In the other teaching point, under fill was occurred at the plug hole. This phenomenon is caused by gravity and surface tension. For performance of arc spot welding at the plug hole, the teaching condition should be controlled at a center of plug hole.

A Study on the Combustion Characteristics of Spark Plug with Pre-ignition Chamber (예연소실을 갖는 점화플러그의 연소 특성에 관한 연구)

  • Jie, Myoung-Seok;Kim, Jin-Hyuck;Yoo, Seong-Yeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.8
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    • pp.718-723
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    • 2007
  • The new concept spark plug was developed to study its influence on the combustion characteristics of SI engine. It has pre-ignition chamber in the lower end of spark plug and flame hole, in which fresh mixture gas can be introduced without any fuel supply system. This spark plug was tested with a commercial SI engine. Fuel consumption rate, emission gas and MBT timing were measured in the engine dynamometer for various flame hole numbers, hole positions, hole sizes of the pre-ignition chamber of the spark plug. And average flame propagation speed was measured by using the head gasket ionization probe in single cylinder engine. The new concept spark plug induces fast bum in combustion compared with the conventional spark plug, and MBT(Minimum advance for Best Torque) timing was retarded about $3{\sim}5^{\circ}$ crank angle. The flame hole number, hole direction and volume of pre-ignition chamber were found to influence the combustion characteristics.

A Study on Separation Stability of The Umbilical Plug of A Store (발사체의 배꼽 플러그 분리 안정성 연구)

  • Kim, Yongil
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.4
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    • pp.441-451
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    • 2019
  • When a store is launched, the umbilical plug should be separated from the launcher without any physical interference and fragments. In order to satisfy these conditions, an umbilical plug and an umbilical separating device were designed. The plug is separated from the receptacle of the store while moving along inclined planes by the store thrust and the spring force connected from the launcher to the plug. As a result of the prototype test, the hanger on the store collided with the plug. Several tests were conducted after some actions were taken to prevent the collision. However, not only the same phenomenon was repeated, but also fragmentation occurred. In this study, the non-colliding conditions were analyzed through rigid and flexible multi-body dynamics analysis.

Analysis of Electromagnetic Wave for Spark Plug Cable in Distributorless Spark Ignition System (무배전기식 불꽃 점화 시스템의 점화 플러그 케이블에서 발생되는 전자파의 분석)

  • Kang, Sang-Won;Choe, Gwang-Je;Hur, Jung
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.13 no.2
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    • pp.121-125
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    • 2013
  • It is an analysis about electromagnetic wave which is generated from a Spark plug cable of Distributorless spark ignition system. In case of Distributorless spark ignition system, high frequency generation is an ignition coil and Spark plug cable and Spark plug could be activated with electromagnetic wave radiation antenna. I calculated a resonant frequency with HFSS by measuring length of Spark plug cable and Spark plug. The antenna was considered as ${\lambda}/4$ monopole antenna in this calculation. According to power spectrum measurement analysis of engine room radiated electromagnetic wave and calculated Resonant frequency, it is possible to find out that the Distributorless spark ignition system radiates high frequency energy in certain frequency band.

Numerical Study on the Optimal Shape of Concrete Plug for Compressed Air Energy Storage Caverns (압축공기에너지 저장 공동의 콘크리트 플러그 최적 형상에 대한 수치해석적 연구)

  • Park, Doh-Hun;Kim, Hyung-Mok;Ryu, Dong-Woo;Synn, Joong-Ho;Song, Won-Kyong
    • Tunnel and Underground Space
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    • v.21 no.3
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    • pp.164-173
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    • 2011
  • In the present study, the stability of a compressed air energy storage cavern was numerically assessed by concrete plug shapes in order to investigate the optimal shape of concrete plug. The concrete plugs were cylindrical, embedded cylindrical, tapered, and wedged in shape. The stability assessment was carried out based on factor of safety through a strength reduction method and a volume ratio which refers to the ratio of the volume of yield regions in concrete induced by internal pressure to all concrete volume. The results from the present study indicated that the embedded cylindrical and taper shaped plugs were mechanically more stable than the cylindrical and wedge shaped plugs. However, from a comparison of stress distributions in rock mass between the embedded cylindrical and taper shaped plugs, the taper shaped plug was found to be more optimal than the embedded cylindrical plug, since the embedded cylindrical plug caused more stress concentration in the interface between the plug and rock mass than the taper shaped plug.

Simulation Study on the Fuel Economy of Plug-in Type Hybrid Electric Vehicle (외부충전 방식 하이브리드 전기자동차의 연비 시뮬레이션)

  • 최득환;김현수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.5
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    • pp.121-128
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    • 2002
  • In this paper, the fuel economy of plug-in type hybrid electric vehicle is investigated through simulation. For the simulation study, 2 shaft type parallel hybrid powertrain is chosen and its operation modes are described. The operation algorithm which yields operation points of minimal fuel cost is suggested. Dynamic model fur operation of HEV and simulation procedure is described. Simulation results of fuel economy is compared to non plug-in type HEV as well as conventional vehicle. With total driving distance of 37km and full usage of 2kwh of electric energy stored in battery pack, plug-in type HEV shows 28-30% improved fuel economy compared to non plug-in type HEV and 86-93% improved fuel economy compared to conventional vehicle.

Characteristics of Pre-Post Contacts of DC Consent-Plug (직류용 콘센트-플러그의 초기-후기접점 특성)

  • Na, Jaeho;Wang, Yongpeel;Kim, Hyosung
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.4
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    • pp.290-295
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    • 2016
  • Socket-outlets and plugs are essential devices that supply electric power into user appliances. During plug-out operation of an engaged plug from the socket-outlet, the consistent arc between the plug and the socket-outlet could develop into heavy fires in DC systems but only a small spark in AC systems. This paper proposes a pre-/post-electrode method to prevent plugs and socket-outlets from melting by sustaining arc energy. To implement the proposed pre-/post-electrodes, an experimental plug is manufactured with two electrodes, in which a post resistance Rs is connected in between. This paper investigates the function of the post resistance Rs, in which the best value of the post resistance Rs is obtained through simulation and experiment.