• 제목/요약/키워드: P/M steels

검색결과 51건 처리시간 0.025초

Development of Wear-Resistant Sliding Parts Material

  • Shioiri, Hironori;Uemoto, Keiichi;Motooka, Naoki
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.116-117
    • /
    • 2006
  • Conventional high-speed steels, which are carbide decentralized materials, are used for sliding parts, but they lack sufficient hardness for some applications. Improvement of surface hardness is possible for high-Cr steels through nitriding. However, nitriding P/M parts is not advisable without sealing the porosity before treatment, as they will become brittle. However, it is difficult to seal the pores with steam treatment, because high-Cr steel has a passive film on the surface. Controlling nitriding by decreasing the amount of oxygen on the surface to be nitrided, and grinding to decrease the porosity of the surface, makes it possible to produce a material that has reasonable and sufficient hardness in the required areas.

  • PDF

오스테나이트계 고질소 스테인레스 강의 열간 및 냉간 압연특성 (Hot and Cold Rolling Characteristic with High-Nitrogen Steel of Austenitic Stainless (HNS))

  • 이명열;이종욱;김동수;김병구;김동권;김영득;차도진
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 추계학술대회 논문집
    • /
    • pp.99-101
    • /
    • 2008
  • At 21st century, material development concepts were changed to fulfill the environmental friendly demands. This study is to study the effect of pressurized nitrogen gas and manganese in high nitrogen austenitic stainless steel(HNS) in which N and Mn elements substitute the nickel element. 100kg HNS ingots were made by Pressurized Vacuum Induction Melting(P-VIM) and were forged according to free forging process. As forged HNS were hot and cold rolled by pilot scale rolling machine. Depending on the rolling condition, the mechanical properties of HNS were changed. The roll thrust and sheet folding showed asymmetry condition between work and drive side during cold and hot rolling. The purpose of this study are to improve workability the hot and cold rolling machine and to set the conditions for establishing the rolling process.

  • PDF

Effect of Seawater Concentration on Electrochemical Corrosion of Duplex Stainless Steel

  • Ho-Seong Heo;Hyun-Kyu Hwang;Dong-Ho Shin;Seong-Jong Kim
    • Corrosion Science and Technology
    • /
    • 제23권4호
    • /
    • pp.255-265
    • /
    • 2024
  • Duplex stainless steels (UNS S32205, UNS S32750) are used in various environments. The potentiodynamic polarization tests were conducted at 30 ℃ in order to study the electrochemical corrosion behaviors of duplex stainless steels under different seawater concentrations (fresh water, seawater, mixed water). The results of Tafel analysis in seawater showed that UNS S32205 and UNS S32750 had the highest corrosion current densities at 6.12 × 10-4 mA/cm2 and 5.41 × 10-4 mA/cm2, respectively. The pitting potentials of UNS S32205 and UNS S32750 were comparable to or higher than the oxygen evolution potential in fresh water, mixed water, and seawater. The maximum damage depths and surface damage ratio caused by pitting corrosion increased with chloride concentration. The synergy effect of molybdenum and nitrogen enhances the concentration of Mo, Ni, and Cr at the interface of the metal-electrolyte. In particular, in the case of nitrogen, NH3 and NH4+ are formed to compensate for the pH drop in the pitting region, thereby strengthening the repassivation of the film. The excellent corrosion resistance of UNS S32750 is attributed to the strengthening effect of the chromium oxide film due to the presence of molybdenum and nitrogen.

전기화학적 양극분극시험에 의한 고온 설비부재의 열화손상 평가 (Degradation Damage Evaluation of High Temperature Structural Components by Electrochemical Anodic Polarization Test)

  • 유호선;송문상;송기욱;류대영
    • 대한기계학회논문집A
    • /
    • 제24권6호
    • /
    • pp.1398-1407
    • /
    • 2000
  • The structural steels of power plant show the decrease of mechanical properties due to degradation such as temper embrittlement, creep damage and softening during long-term operation at high temper ature. The typical causes of material degradation damage are the creation and coarsening of carbides(M23C6, M6C) and the segregation of impurities(P, Sb and Sn) to grain boundary. It is also well known that material degradation induces the cleavage fracture and increases the ductile-brittle transition temperature of steels. So, it is very important to evaluate degradation damage to secure the reliable and efficient service condition and to prevent brittle failure in service. However, it would not be appropriate to sample a large test piece from in-service components. Therefore, it is necessary to develop a couple of new approaches to the non-destructive estimation technique which may be applicable to assessing the material degradation of the components with not to influence their essential strength. The purpose of this study is to propose and establish a new electrochemical technique for non-destructive evaluation of material degradation damage for Cr-Mo steels which is widely used in the high temperature structural components. And the electrochemical anodic polarization test results are compared with those of semi-nondestructive SP test.

p-Version 유한요소법에 기초한 EPFM 해석법의 정확성 (Accuracy of EPFM Approach Based on the p-Version of F.E.M.)

  • 홍종현;우광성;박진환
    • 한국전산구조공학회:학술대회논문집
    • /
    • 한국전산구조공학회 1999년도 가을 학술발표회 논문집
    • /
    • pp.429-436
    • /
    • 1999
  • The best available solution to predict the fatigue life of structural steels is the implementation of EPFM approach based on the principles and techniques of elasto plastic fracture mechanics. To predict the fatigue life, the conventional Paris law has been modified by substituting the range of J-value denoted by ΔJ for ΔK that is calculated by the proposed p-version model. The proposed P-version finite element model is formulated by the incremental theory of Plasticity that consists of the constitutive equation fur elastic-perfectly plastic materials, Tresca/von-Mises yield criteria, and associated flow rule. The experimental fatigue test is conducted with five UP(Center Clucked Panels) specimens to validate the accuracy of the p-version finite element model. Also, the results obtained by LTM approach have been compared with those by EPFM approach.

  • PDF

304 오스테나이트계 스테인레스강의 고온변형 거동 (High Temperature Deformation Behavior of 304 Stainless Steel)

  • 조상현;김성일;노광섭;유연철
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1996년도 추계학술대회논문집
    • /
    • pp.139-146
    • /
    • 1996
  • The torsion tests in the range of 900~1100$^{\circ}C$ and 5.0X10-2~5.0X100/sec were performed to study the high temperasture deformation behavior kinetics of 304 stainless steels. The flow curves and microstructures exhibited the characteristic of dynamic recrystallization(DRX). The relationship between the critical strain($\varepsilon$c) for the initiation of dynamic recrystallization and the peak strain($\varepsilon$p) could be expressed as $\varepsilon$c=0.73$\varepsilon$p. The dependence of the flow stress on temperature(T) and stain rate($\varepsilon$) was expressed by hyperbolic sine law, $\varepsilon$=2.75X1014 (sinh 0.076$\sigma$)5.26 exp(-379.55kJ/mol). Under the Zener-Hollomon parameter, Z value of 1013 order, it was found that the grain size was 20${\mu}$m. The relationship between the grain size, dDRX and Z parameter was expressed as dDRX =139.48-7.33 log Z.

  • PDF

Isothermal Phase Transformations and Stability of Retained Austenite during Quenching and Partitioning Process for 0.15C Steel

  • Jin, Jong-Won;Park, Chulho;Kang, Namhyun
    • Journal of Welding and Joining
    • /
    • 제35권1호
    • /
    • pp.89-94
    • /
    • 2017
  • The microstructure and dilatation for 0.15C steels were investigated to define the phase transformation during the quenching and partitioning (Q&P) process. For the one step Q&P dilatation, the isothermal martensite/bainite transformation occurred because the holding temperature was between $M_s$ and $M_f$. The isothermally transformed martensite/bainite and the athermally transformed martensite were produced by a loss of retained austenite. As the holding time increased, new martensite-start ($M_s$) temperature produced from the final quenching process decreased due to the carbon partitioning from the martensite to the retained austenite. This was the direct evidence of increment for the retained austenite stability. For the two step Q&P dilatation, the isothermal bainitic transformation occurred because the partitioning temperature was larger than the $M_s$ and new $M_s$. The partitioning at $400^{\circ}C$ indicated the short incubation period for the bainite transformation than the $350^{\circ}C$ partitioning because the partitioning at $400^{\circ}C$ should acquire the larger thermal driving force for carbon partitioning than the $350^{\circ}C$ partitioning. A quick drop of $M_s$ and short period of bainite incubation for the $400^{\circ}C$ partitioning steel were also the direct evidence of significant effects of carbon partitioning on the stability of retained austenite.

DP강의 전기저항점용접부 너깃직경에 미치는 Si 함량의 영향 (Effect of Si content on Nugget Diameter of Electric Resistance Spot Welded Dual Phase Steel)

  • 공종판;강길모;한태교;진광근;강정윤
    • Journal of Welding and Joining
    • /
    • 제29권5호
    • /
    • pp.99-105
    • /
    • 2011
  • In this study, effect of Si content on nugget diameter in electric resistance spot welded dual-phase(DP) steel was investigated. The cold rolled DP steels with different Si content (0.5, 1.0, 1.5, 2.0 wt.%) were used and thickness of those sheet was 1.2mm. With increasing Si content, nugget diameter was increased at the same welding current. This is attributed to increase of heat input result from high resistivity. Also, nugget diameter was increased with an increase in Si content for the same heat input. For this reason, the melting point of DP steel is lowered with an increase in the Si content. And solid DP steel can easily be transformed to a liquid phase because the low melting point. Finally, a prediction formula for the nugget diameter(N.D.) could be obtained in terms of heat input(Q) and melting point(M.P) as follows: N.D.(mm) = 0.11Q(J) - 0.0031 M.P.($^{\circ}C$) + 0.32.

Mechanical Behaviour of Non-Oxide Boride Type Ceramics Formed on The AISI 1040 Plain Carbon Steel

  • Sen, Saduman;Usta, Metin;Bindal, Cuma;UciSik, A.Hikmet
    • The Korean Journal of Ceramics
    • /
    • 제6권1호
    • /
    • pp.27-31
    • /
    • 2000
  • A series experiments were performed to evaluate mechanical behavior of non-oxide boride type ceramics formed on the AISI 1040 plain carbon steel. Boronizing was performed in a slurry salt bath consisting of borax, boric acid, and ferro-silicon at $950^{\circ}C$ for 2-6h. The AISI 1040 steel used as substrate material was containing 0.4%C, 0.13%Si, 0.65%Mn, 0.02%P, 0.014%S. The presence of non-oxide boride type ceramics $Fe_2B $ and FeB formed on the surface of steel was confirmed by metallographic technique and X-ray diffraction (XRD) analysis. The hardness of borides measured via Vickers indenter with a load of 2N reached a microhardness of up to 1800 DPN. The hardness of unborided steel was 185 DPN. The fracture toughness of borides measured by means of Vickers indenter with a load of 10N was about 2.30 MPa.$m^{1/2}$. The thickness of boride layers ranged from 72$\mu\textrm{m}$ to 145$\mu\textrm{m}$. Boride layers have a columnar morphology.

  • PDF

초경팁 납접형 둥근톱의 공구 마멸 (Tool Wear of the Tungsten Carbide Tipped Circular Saw)

  • 이재우
    • 한국정밀공학회지
    • /
    • 제19권2호
    • /
    • pp.228-236
    • /
    • 2002
  • In this study, the carbon steels, SM20C were machined with the tungsten carbide tipped circular saw to clarify the cutting-off characteristics in terms of tool wear. The results show that an improved performance in view of both the tool wear and the cutting efficiency was obtained by using oil base cutting fluid at the cutting speed of 100m/min with the feed of 0.06mm/tooth. The rake angle of 10$^{\circ}$ , clearance angle of 8$^{\circ}$ , nose radius of R0.1mm, and end cutting edge champer of 0.1mm$\times$25$^{\circ}$ are believed as the best tool geometries. The tool wear decreases due to using the saw of the disk of STS5 and the tool material of P30.