• Title/Summary/Keyword: Overlay CR

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EVALUATION OF HYDROGEN INDUCED DISBONDING FOR CR-MO-V STEEL/AUSTENITIC STAINLESS OVERLAY

  • Kim, Byung-Hoon;Kim, Dong-Jin;Kim, Jeong-Tae
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.211-216
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    • 2002
  • To investigate transition region in welded overlay relating to disbonding crack, the effect of vanadium addition on disbonding of Cr-Mo steels overlay welded with austenitic stainless steel was studied. V modified Cr-Mo steels have a higher resistance to disbonding than V free Cr-Mo steel. One reason is due to the fact that fine vanadium carbide precipated in base metal traps hydrogen and thus decreases the susceptibility to the disbonding. The second is related to the higher stability of the vanadium and stable carbides formed during PWHT, in which the carbon diffusion to the interface is lower than for V free Cr-Mo steel. Decreasing the carbon content at the interface of the weld overlay shows good resistance to the disbonding. Hence, it is important to control the carbon content at the interface of the weld overlay.

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Wear Resistance Characteristics of Iron Weld Overlays by Composite Chromium Powders (복합 크롬 분말에 의한 철계 용접 오버레이의 내마모 특성)

  • 김종철;박경채;최창옥
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.506-511
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    • 2001
  • Weld overlay has been developed to improve the property of material surface which is used in the severe environment. Weld overlay is the process which uses an arc heat and welds different composition of alloy on the substrate for the improvements of heat resistance and wear resistance. Weld overlay has a lot of advantages which are high hardness, good processing efficiency, easy controlling of layer thickness, good quality and low cost. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders(Cr+C+Mn+Mo+NbC) and solid wire(JIS-YGW11). Characterization of hardness and wear resistance were analyzed by EDS, EPMA, XRD and observations of microstructure were performed to investigate characteristics of overlays. The experimental results of overlaid specimens manufactured with Cr+C+Mn+Mo+NbC powders were obtained as fellows. ${\alpha}-phase$, M(Fe, Cr)3C and NbC of overlays were increased with decreasing the wire feed rates and increasing powder feed rates. Also the hardness of overlays were increased and the specific wear were decreased.

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Wear Resistance Characteristics of Iron System MAG Weld Overlays with Chromium and Niobium Carbide Composite (Cr 및 Nb 복합탄화물에 의한 철계 MAG용접 오버fp이의 내마모 특성)

  • 김종철;박경채
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.54-59
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    • 2002
  • Overlays is a treatment of the surface and near-surface regions of a material to allow the surface to perform functions that are distinct from those frictions demanded far the bulk of the material. Welding, thermal spray, quenching, carburizing and nitration have been used as the surface treatment. Especially, weld overlay is a relatively thick layer of filler metal applied to a carbon or low-alloy steel base metal for the purpose of providing a wear resistant surface. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders($Cr_3C_2+Mn+Mo+NbC$) and solid wire(JIS-YGW11). Characteristics of hardness and wear resistance on overlays were analyzed by EDS, EPMA, XRD and microstructures. Carbide formations were $M(Cr, Fe)_7C_3$ and NbC phases. And carbide volume fraction, hardness and specific wear resistance of overlays were increased with increasing powder feed rate and decreasing wire fred rate. Hardness and wear resistance were almost proportioned to carbide volume fraction of overlay.

Queuing Analysis for Overlay/Underlay Spectrum Access in Cognitive Radio Networks

  • Do, Cuong T.;Hong, Choong-Seon
    • Proceedings of the Korean Information Science Society Conference
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    • 2012.06d
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    • pp.190-192
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    • 2012
  • In this paper, we present theoretical queuing analysis for hybrid overlay/underlay Cognitive Radio (CR) system by applying M/M/1 queuing model where the rate of arrival and the service capacity are subject to Poisson alterations. Numerical results are used to prove a high degree of accuracy for the derived expressions. The result can be used as a benchmark to evaluate the performance of a hybrid overlay/underlay CR system.

Performance of Overlay Cognitive Radio NOMA Systems with Selected Relay for Non-licensed Receiver (비면허 수신기를 위한 선택 릴레이를 갖는 오버레이 상황인지 NOMA 시스템의 성능)

  • Kim, Nam-Soo
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.5
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    • pp.39-45
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    • 2019
  • Recently, Cognitive radio (CR) has been focused for the effective utilization of the limited spectrum. Since an overlay CR system shares the given spectrum with the unlicensed system simultaneously, its spectral efficiency is high. However, most of the studies on an overlay CR system have been focused on the performance enhancement of the licensed receiver (LR). Correspondingly, the performance of the unlicensed receiver (UR) is degraded. Therefore, we propose an overlay CR NOMA system to improve the performance both of the LR and UR, which has a selected relay for the UR and adjusts the power allocation for the LR. The analytical performance of the proposed system is derived and verified the results through simulation. It is noticed that the UR can be obtained signal-to-noise ratio (SNR) gains by the selected relay, consequently, the system performance can be improved. Also, we show that the performance of the proposed system can be controlled by the number of the relays as well as the power allocation ratio. The results reveal that the required performance of the system can be satisfied with the use of the selected relay under the limited transmit power.

Effects of Cr Content and Volume Fraction of δ-Ferrite on Thermal Cycling Fatigue Properties of Overlay Welded Heat-Resistant 12%Cr Stainless Steels (내열용 오버레이 12%Cr계 스테인레스강의 열피로 특성에 미치는 Cr 함량과 델타-페라이트의 영향)

  • Jung, J.Y.
    • Transactions of Materials Processing
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    • v.26 no.6
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    • pp.356-364
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    • 2017
  • In this study, submerged arc cladded Fe-Cr-Ni-Mo-CuWNbV-C stainless steels containing various Cr contents between 11.2 wt.% and 16.7 wt.% were prepared with fixed C content at about 0.14 wt.%. Using these alloys, changes in microstructure, tensile property, and thermal fatigue property were investigated. Phase fraction of delta-ferrite was increased gradually with increasing Cr content. However, tensile strength, hardness, and thermal fatigue resistance appeared to be decreased. When the microstructure of delta-ferrite was observed, it was revealed that the mesh structure retained up to about 15% Cr content. Although thermal fatigue resistance was almost the same for Cr contents between 11.0 and 14.5 wt.%, it was significantly decreased at higher Cr contents. This was evident from mean value of crack lengths of 10 largest ones. Evaluation of thermal fatigue resistance on alloys with various Cr contents revealed the following important results. First, the reproducibility of ranking test was excellent regardless of the number of cycles. Second, thermal fatigue resistance was increased in proportion to true tensile fracture strength values of overlay materials. Finally, the number of thermal fatigue cracks per unit length was increased with increasing true tensile fracture strength.

Hot Cracking Behavior in Inconel 690 Overlay Welds on Mn-Ni-Cr-Mo Steel for Pressure Vessels (Mn-Ni-Cr-Mo강에 대한 Inconel 690 오버레이 용접부에서의 고온균열의 발생거동)

  • 양병일;김정태;신용범;안용식;박화순
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.82-89
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    • 2002
  • In order to clarify hot cracking phenomena occurred in Inconel 690 welds and it's prevention, in this study, the cracking behavior and the influence of welding variables on cracking in Inconel 690 overlay welds on Mn-Ni-Cr-Mo steel(SA 508 cl.3) for pressure vessel were investigated by using mock-up test. The main results are as follows: The cracks in Inconel 690 overlay welds were mainly generated near the start and the end part of welding beads adjacent to STS 309L welded outside of Inconel 690 welds. Most of the cracks showed typical solidification crack, and also it was assumed that there was possibility of liquation cracking in HAZ. The existence of Nb constituents or concentration of Nb was recognized on the fracture facets of the solidification cracks in the welds by SMAW. Therefore Nb was considered to be the main factor of the solidification cracking. As the weld heat input was more increased and the weld bead length was longer, the extent of cracking was more increased. Moreover the extent of cracking was considerably decreased by changing of welding sequence to the start and the end part of welds. Hot cracking in welds by GTAW was considerably decreased as compared with that of SMAW. And cracks were well generated in the Inconel 690 overlay welds adjacent to 575 309L welds. This means that the hot cracking susceptibility of Inconel 690 welds was largely varied by chemical components and/or compositions of filter metals, base metals and neighboring welds.

Effect of Welding Condition on Microstructure of Transient Zone in Overlay Weld of 3Cr-1Mo Steel/STS-309L (3Cr-1Mo강/STS-309L 오버레이 용접부의 천이영역 조직에 미치는 용접조건의 영향)

  • 김동진;김병훈;지병하;김정태;김성곤;강정윤;박화순
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.49-56
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    • 2000
  • Recently developed Austenite stainless steel, 309L was used to overlay on 3Cr-1Mo-V-Ti-B steels, using Electroslag welding process, which wide electrodes were adopted. Transition region in welding interlayer relating to disbonding crack was investigated. Also, the effect of welding condition on the width of transition region and coarsening grains of the austenite were studied. 1) With increasing welding speed the width of martensite at transient region was increased, but the amount of delta ferrite in weld metal was reduced, being fine grained. 2) The form of martensite at the transition region was occurred by reversible transformation during cooling since the interdiffusion of Cr and Ni from weld metal and Fe and C from base metals at the transition region, causes to lowering the concentration of Cr and Ni at the transition region, leading to increasing Ms point. 3) With increasing welding speed, the grain of austenite formed at the welding interface was finer. With increasing welding current under the same welding speed, the grain size of the austenite was finer. At high current, original grain size of the austenite is coarse, but the austenite has fine grains because the austenite was transformed to martensite during cooling. 4) In the case of high welding speed, the width of martensite at the welding interface was increased, but the grain size of austenite at the welding interface was finer. This indicates that the inhibition of disbonding crack may be achieved through dispersening fine carbides in the gain boundary.

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