• 제목/요약/키워드: Overlay welding

검색결과 125건 처리시간 0.021초

이종금속 오버레이 용접 배관의 파단전누설균열 해석을 위한 단순 유한요소 모델링 방법 (A Simple Finite Element Modeling Method for Leak-Before-Break Crack Analysis of Pipe with Overlay Dissimilar Metal Weldments)

  • 김만원;박영섭
    • 한국압력기기공학회 논문집
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    • 제9권1호
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    • pp.70-76
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    • 2013
  • Several finite element models for the leak-before-break (LBB) assessment of overlay dissimilar metal weldment were constructed and analyzed to develop a simple finite element modeling method. The J-integral, crack opening displacement (COD) and J-integral distribution along the crack front in thickness direction due to the applied moment were obtained from the analysis results of the constructed finite element models, and studied compared to the previous literatures. It is concluded that the modeling with base material only is simple and produces a slightly conservative results compared to the complex modeling composed with weld metal and base metal in the calculation of J-integrals and COD values which are used for the calculation of fracture toughness and postulated leakage crack length respectively.

Al-Fe 이종재료 접합 계면에서의 크랙 거동 (Behaviors of the interface cracks during an Al-Fe dissimilar joining)

  • 강남현;김철희;김준기;이창우
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.59-61
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    • 2006
  • The $CO_2$ laser cladding was conducted on an AC2B alloy with feeding Fe-based powders. A powder feeding rate (PFR) and a travel velocity were related with the cracks adjacent to the Fe/Al interface. Preheating temperature was varied to study the interface crack. Preheating to $250^{\circ}C$ during the laser cladding suppressed the interface crack ratio (ICR). The ICR was limited for the single pass clad and the reciprocating test for the slide wear was conducted on an overlay cladding experiment. Comparing with no overlap overlay, the overlay clad with 50% overlap showed better wear resistance.

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페라이트계 스테인리강의 FCA 육성용접부 연성 평가 (Evaluation of ferritic stainless steel FCA overlay weld metal ductility)

  • 김영일;최준태;김대순
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.140-142
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    • 2006
  • The bend ductility of Type 410S ferritic stainless steel overlay weld on carbon steel was investigated. Overlay weld that was stabilized with Nb had large columnar ferrite grain and Nb precipitate on grain boundary. And that caused fracture when bend test without concern of PWHT condition. Proper bend ductility at as-welded condition was achieved by refining ferrite grain with addition of $0.04{\sim}0.09%$ Al and $0.2{\sim}0.5%$ Ti that make oxide, carbide and nitride at high temperature.

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FPSO Moon Pool 구조의 용접변형과 잔류응력에 관한 연구 (A Study on the Weld-Induced Deformation and Residual Stress Analysis at FPSO Moon Pool Structure)

  • 한성우;이주성;김상일
    • 대한조선학회논문집
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    • 제48권5호
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    • pp.473-478
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    • 2011
  • Welding process generates distortion and residual stress in the weldment due to rapid heating and cooling. Welding distortion and residual stress in the welded structure result in many troubles such as dimensional inaccuracies in assembling and safety problem during service. The accurate prediction of welding residual stress is thus very important to improve the quality of weldment and find the way to reduce itself. This paper presents the simulation of welding-induced residual stress analysis to examine the cause of cracking in the SUS-overlay welding specimen at FPSO Moon Pool structure.

초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사 (Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection)

  • 남영현;성운학
    • 비파괴검사학회지
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    • 제20권6호
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    • pp.562-567
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    • 2000
  • 발전 및 산업설비에 사용되는 많은 압력용기는 저합금강을 사용하여 제작되고 있다. 압력용기의 내면은 부식이 미치는 영향을 최소화하기 위하여 오스테나이트계 스테인리스강으로 덧살용접을 하고 있으나, 용접층간의 계면에서 발생하고 있는 박리균열은 압력용기의 신뢰성에 중요한 변수가 되고 있다. 본 연구에서는 DSP를 사용하여 오버레이 용접부를 고속으로 검사할 수 있는 C-scan 시스템을 개발하였다. 본 시스템은 신호 처리부 (오실로스코프, 펄서/리시버, 디지타이저, DSP), 스캐너, 프로그램 및 위치 제어부로 구성되어 있다. 개발된 시스템을 사용하여 실제 오버레이 용접부에 대한 초음파검사를 실시한 결과 고속으로 신뢰성 높은 검사결과를 얻을 수 있었다.

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저응력하의 철/크롬 올버레이합금의 긁힘마모기구 (Low streee Abrasive Wer mechanism of the Iron/Chromium Hardfacing Alloy)

  • 백응률
    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.73-83
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    • 1998
  • This study investigated the relationships between the microstructure and the wear resistance of hardfaced iron/chromium alloys to examine the low stress abrasive wear mechanism. The effects of volume fraction of reinforcing phases(chromium carbide and eutectic phase) were studied. The alloys were deposited once or twice on a mild steel plate using a self-shielding flux cored arc welding process. The low stress abrasion resistance of he alloys against dry sands was measured by the Dry Sand/Ruber Wheel Abrasion Tester (RWAT). The wear resistance of hypoeutectic alloys, below 0.36 volume fraction of chromium-carbide phase (VFC), behaved as Equal Pressure Mode (EPM) for the inverse rule of mixture whereas the wear resistance of hypereutectic alloys, above 0.36 VFC, represented Equal Wear Mode (EWM) for the linear rule of mixture.

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고크롬 철계 오버레이용접층의 긁힘마모거동에 미치는 기지상의 영향 (Effect of Matrix Phase on the Abrasive Wear Behavior of the High Cr White Iron Hardfacing Weld Deposites)

  • 백응률
    • Journal of Welding and Joining
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    • 제16권1호
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    • pp.114-124
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    • 1998
  • The effect of matrix phase (austenite, pearlite, martensite) on the low stress abrasion resistance in the chromium-carbide-type high Cr white iorn hardfacing weld deposites has been investigated. In order to examine matrix phase, a series of alloys with different matrix phase by changing the ratio of Cr/C system by heat treatment were employed. The alloys were deposited twice on a mild steel plate using self-shielding flux cored arc welding process. The low stress abrasion resistance of the alloys against sands was measured by the Dry Sand/Rubber Wheel Abrasion Test(RWAT). Even though formation of pearlite phase in the matrix showed higher hardness than that of austenite, there was no observable difference in wear resistance between the pearlite and austenite phase for the same amount of chromium-carbide in the matrix. On the other hand, the formation of martensitic phase,, from heat treated austenitic alloys (high content of Cr), enhanced wear resistance due to its fine secondary precipitates.

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고크롬 철계 오버레이용접층의 긁힘마모거동에 미치는 크롬탄화물 양의 영향 (Effect of Volume Fraction of Cr Carbide Phase on the Abrasive Wear Behavior of the High Cr White Iron Harcfacing Weld Deposits)

  • 백응률
    • Journal of Welding and Joining
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    • 제16권1호
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    • pp.125-133
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    • 1998
  • The effect of volume fraction of Cr carbide phase (Cr CVF) on the low stress abrasion resistance in the chromium-carbide-type high Cr white iron hardfacing weld deposits has been investigated. In order to examine Cr CVF, a series of alloys with varying Cr CVF by changing chromium and carbon contents and the ratio of Cr/C were employed. The alloys were deposited once or twice on a mild steel plate using the self-shielding flux cored arc welding process. The low stress abrasion resistance of the alloys against sands was measured by the Dry Sand/Rubber Wheel Abrasion Test (RWAT). It was shown that hardness and abrasion resistance increased with increasing Cr CVF within the whole test range (Cr CVF : 0.23-0.64). Both primary Cr carbide and eutectic Cr carbide were particularly effective in resisting wear due to their high hardness.

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압력용기용 Mn-Ni-Cr-Mo강에 대한 ${\gamma}$계 스테인레스강/Inconel 690 오버레이 용접부의 균열현상 및 그 방지에 대한 연구 (Cracking and Its Prevention in Overlay Welds of Austenitic Stainless steels/Inconel 690 on Mn-Ni-Cr-Mo Steel for Reactor Pressure Vessel)

  • 신용범;양병일;고경백;박광식;박화순
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.211-213
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    • 2000
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