• 제목/요약/키워드: Ovalization

검색결과 23건 처리시간 0.046초

감육을 가지는 배관 용접부의 파괴거동 (Fracture Behavior of Welded Pipes with Local Wall Thinning)

  • 안석환;남기우;정정환;김용운
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.90-95
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.

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면내굽힘에서 곡선배관의 거동특성 (Behavior of Curved Pipes under In-Plane Bending)

  • 이상호;송현섭
    • 한국산학기술학회논문지
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    • 제9권2호
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    • pp.480-486
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    • 2008
  • 유한요소 해석을 수행하여 엘보우의 거동을 파악하였으며 해석 시 엘보우의 휨 각도와 엘보우계수를 주요변수로 사용하였다. 사용하중은 엘보우 축이 형성하는 평면 내에 작용하는 휨 모멘트를 사용하였으며 해석 결과를 이론적 정해 법으로 유도된 ASME 코드 식과 비교하였다. 또한 엘보우 단면의 응력상태와 유연도 특성을 이용하여 엘보우 단면의 타원변형으로 인한 엘보우의 기하학적 비선형 특성을 설명하였다.

Pure bending creep of SUS 304 stainless steel tubes

  • Lee, Kuo-Long;Pan, Wen-Fung
    • Steel and Composite Structures
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    • 제2권6호
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    • pp.461-474
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    • 2002
  • This paper presents the experimental and theoretical results of SUS 304 stainless tubes with different diameter-to-thickness ratio (D/t ratio) subjected to pure bending creep. Pure bending creep occurs when a circular tube is bent to a desired moment and held at that moment for a period of time. It was found that the magnitudes of the creep curvature and ovalization of tube cross-section increase faster with a higher hold moment than that with a lower one. Due to continuously increasing curvature, the circular tubes eventually buckle. Finally, a theoretical form was proposed in this study so that it can be used to describe the relationship between the creep curvature and time. Theoretical simulations are compared with the experimental test data, showing that good agreement between the experimental and theoretical results has been achieved.

감육배관의 굽힘하중에 의한 손상모드와 파괴거동 평가 (Failure Mode and Fracture Behavior Evaluation of Pipes with Local Wall Thinning Subjected to Bending Load)

  • 안석환;남기우;김선진;김진환;김현수;도재윤
    • 대한기계학회논문집A
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    • 제27권1호
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    • pp.8-17
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear Power Plant. In Pipes of energy Plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. From the tests, fracture behaviors and fracture strength of locally thinned pipe were manifested systematically. The observed failure modes were divided into four types; ovalization. crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strength and the allowable limit of piping system with local wall thinning were evaluated.

Mean moment effect on circular thin-walled tubes under cyclic bending

  • Chang, Kao-Hua;Pan, Wen-Fung;Lee, Kuo-Long
    • Structural Engineering and Mechanics
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    • 제28권5호
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    • pp.495-514
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    • 2008
  • In this paper, experimental and theoretical investigations of the effect of the mean moment on the response and collapse of circular thin-walled tubes subjected to cyclic bending are discussed. To highlight the influence of the mean moment effect, three different moment ratios r (minimum moment/ maximum moment) of -1, -0.5 and 0, respectively, were experimentally investigated. It has been found that the moment-curvature loop gradually shrinks with the number of cycles, and becomes stable after a few cycles for symmetric cyclic bending (r = -1). However, the moment-curvature loop exhibits ratcheting and increases with the number of cycles for unsymmetric cyclic bending (r = -0.5 or 0). In addition, although the three groups of tested specimens had three different moment ratios, when plotted in a log-log scale, three parallel straight lines describe the relationship between the controlled moment range and the number of cycles necessary to produce buckling. Finally, the endochronic theory combined with the principle of virtual work was used to simulate the relationship among the moment, curvature and ovalization of thin-walled tubes under cyclic bending. An empirical formulation was proposed for simulating the relationship between the moment range and the number of cycles necessary to produce buckling for thin-walled tubes subjected to cyclic bending with different moment ratios. The results of the experimental investigation and the simulation are in good agreement with each other.

Viscoplastic response and collapse of 316L stainless steel tubes under cyclic bending

  • Chang, Kao-Hua;Hsu, Chien-Min;Sheu, Shane-Rong;Pan, Wen-Fung
    • Steel and Composite Structures
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    • 제5권5호
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    • pp.359-374
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    • 2005
  • This paper presents the experimental and theoretical results of the viscoplastic response and collapse of 316L stainless steel tubes subjected to cyclic bending. The tube bending machine and curvature-ovalization measurement apparatus, which was designed by Pan et al. (1998), were used for conducting the cyclic curvature-controlled experiment. Three different curvature-rates were controlled to highlight the characteristic of viscoplastic response and collapse. Next, the endochronic theory and the principle of virtual work were used to simulate the viscoplastic response of 316L stainless steel tubes under cyclic bending. In addition, a proposed theoretical formulation (Lee and Pan 2001) was used to simulate the relationship between the controlled cyclic curvature and the number of cycles to produce buckling under cyclic bending at different curvature-rates (viscoplastic collapse). It has been shown that the theoretical simulations of the response and collapse correlate well with the experimental data.

정적 및 반복굽힘하중을 받는 감육된 탄소강배관의 AE 특성 평가 (Acoustic Emission Characteristic with Local Wall Thinning under Static and Cyclic Bending Load)

  • 안석환;김진환;남기우;박인덕;김용운
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.134-139
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    • 2002
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. However, effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. Acoustic emission(AE) has been widely used in various fields because of its extreme sensitivity, dynamic detection ability and location of growing defects. In this study, we investigated failure modes of locally wall thinned pipes and AE signals by bending test. From test results, we could be divided four types of failure modes of ovalization, crack initiation after ovalization, local buckling and crack initiation after local buckling. And fracture behaviors such as elastic region, yielding range, plastic deformation range and crack progress could be evaluated by AE counts, accumulative counts and time-frequency analysis during bending test. It is expected to be basic data that can protect a risk according to local wall thinning of pipes, as a real time test of AE.

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굽힘하중을 받는 배관의 파손에 미치는 감육의 영향 (Effect of Wall Thinning on the Failure of Pipes Subjected to Bending Load)

  • 안석환;남기우
    • 대한기계학회논문집A
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    • 제29권4호
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    • pp.606-613
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    • 2005
  • Effects of circumferentially local wall thinning on the fracture behavior of pipes were investigated by monotonic four-point bending. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area included an eroded ratio of d/t= 0.2, 0.5, 0.6, and 0.8, and an eroded length of ${\ell}\;=10mm,$ 25mm, and 120mm. Fracture type could be classified into ovalization, local buckling, and crack initiation depending on the eroded length and eroded ratio. Three-dimensional elasto-plastic analyses were also carried out using the finite element method, which is able to accurately simulate fracture behaviors excepting failure due to cracking. It was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area.

감육된 탄소강배관의 변형과 파괴거동 (Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes)

  • 안석환;남기우
    • 한국해양공학회지
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    • 제20권4호
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.

굽힘하중을 받는 배관의 파손에 미치는 감육의 영향 (Effect of wall Thinning on the Failure of Pipes Subjected to Bending Load)

  • 안석환;이수식;남기우
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.242-246
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    • 2004
  • Effects of circumferentially local wall thinning on the fracture behavior of pipes were investigated by monotonic four-point bending. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area included an eroded ratio of d/t= 0.2, 0.5, 0.6, and 0.8, and an eroded length of I = 10 mm, 25 mm, and 120 mm. Fracture type could be classified into ovalization, local buckling, and crack initiation depending on the eroded length and eroded ratio. Three-dimensional elasto-plastic analyses were also carried out using the finite element method, which is able to accurately simulate fracture behaviors excepting failure due to cracking. It was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the eroded area.

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