• Title/Summary/Keyword: Ovality

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Estimation of Plastic Bending Moment of Offshore Pipelines (해저관로의 대 변형 굽힘에 의한 소성 모멘트 추정)

  • Lee, Jong-Hyun;Choi, Han-Suk
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.20-25
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    • 2002
  • 본 논문은 대 변형 굽힘에 의한 소성 모멘트의 계산시 ovality를 고려한 파이프의 중립축에 대한 모멘트에 관해 논한다. 기존의 계산방법에 의한 중립축에 대한 모멘트 계산결과와 새로운 방법에 의한 계산결과를 비교해 보았다. 파이프가 길이방향의 모멘트에 의하여 굽어질 때, 증가하는 모멘트에 따른 ovality 변화를 고려하여 중립축에 대한 모멘트 계산에 적용해 보았다. 모멘트 계산은 타원형의 파이프 단면을 미세한 단면으로 나누어서 각 단면에 대한 응력을 비선형 strain-stress 식을 이용하여 구한 다음 중립축에 대해 계산을 수행하였다. 대 변형 굽힘에서 일어나는 실제현상 중 하나인 ovality를 파이프의 계산에 적용함으로써 좀 더 정확한 중립축에 대한 모멘트를 계산할 수 있었다. 이 방법을 reel에 의한 해저배관의 설치 공법에서 사용되는 reverse bending radius 계산에 적용해 보았다.

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A Study on the Development of CNC Lathe for Noncircular Cutting (비진원 가공용 CNC 선반 개발에 관한 연구)

  • Kim, Keong-suk;Kim, Jong-kwan;Kim, Sung-sik;Yang, Seung-pil;Jung, Hyun-chul;Kim, Jeong-ho;Lee, Do-yun
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.152-162
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    • 1996
  • The purpose of this study is the development of a lathe which can cut any pistons of oval shape with high speed, accuracy and precision by CNC (Computer Numerical Control) method. Y axis which is the position determinating mechanism with high speed response was added to the CNC lathe and the ovality and profile was cut under the control of C-Y-Z axes at same time. In the case of ovality of .phi. 0.2mm, the productivity can be improved up to 2500rpm(Y axis:83Hz) by high speed cutting than modeling method. Since a personal computer is used, it is easy to change the shape of pistion and can be applied promptly to many types of piston shppe by only changing data files.

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Geometric variations and surface residual stresses in U-bending processes of an UNS N06690 row-1 heat exchanger tubes (UNS N06690 제1열 시제전열관의 U-굽힘성형에서 형상변화와 표면잔류응력)

  • Kim, Woo-Gon;Jang, Jin-Sung;Kuk, Il-Hiun;Joo, Jin-Won;Kim, Sung-Chung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.238-246
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    • 1998
  • Surface residual stresses as well as wall thickness and ovality changes after U-bending process on UNS N06690 row-1 heat exchanger tubes, were estimated. Surface residual stresses were measured by Hole Drilling Method(HDM), calculating the stresses from relieved strains of 3 rosette strain gages. After bending of the tubes, dimensional tolerances for wall thickness and ovality were satisfied with ASTM requirements. Residual stresses at the extrados were introduced with compressive stress(-) by bending operations, and its maximum value reached-319 MPa in axial direction at ${\phi}=0^{\circ}$ in position. Tensile residual stresses(+) of ${\sigma}_zz=45$ MPa,${\sigma}_zz=25$ MPa were introduced in the intrados surface at position of ${\phi}=0^{\circ}$ Maximum tensile residual stress of 170 MPa was detected on the flank side at position of ,${\phi}=95^{\circ}$i.e., at apex region. It appeared that higher stress gradients were generated at the irregular transition regions. In the trend of residual stress changes with U-bend position, the extrados is related with the changes of ovality and the intrados is related with the changes of wall thickness.

Nonlinear Buckling Finite Element Analysis to Estimate Collapse Pressure of Thick Cylinder under Hydrostatic Pressure (두꺼운 원통형 내압용기의 붕괴하중 추정을 위한 비선형좌굴 유한요소해석)

  • Lee, Jae-Hwan;Park, Byoungjae;Choi, Hyuek-Jin
    • Journal of Ocean Engineering and Technology
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    • v.33 no.3
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    • pp.272-279
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    • 2019
  • In order to perform a pressure chamber experiment with a circular cylindrical pressure vessel, the dimensions of the cylinder need to be determined in the range of the maximum externally applied pressure of the chamber to create the collapse process. In this study, the collapse load values from published chamber test results, finite element analysis and the theory of thick cylinders were thoroughly compared in a aluminum cylinder. In order to investigate the effect of collapse load according to the ovality during manufacturing, nonlinear buckling analysis was performed and the collapse load according to ovality was compared. Based on the results, the dimensions of the steel cylinder were determined for the future chamber collapse test.

$360^{\circ}$ Cold Bending of Ti-6Al-4V Large-Diameter Seamless Tube (대 직경 이음매 없는 Ti-6Al-4V 튜브의 $360^{\circ}$ 냉간 굽힘)

  • 허선무;박종승
    • Journal of the Korea Institute of Military Science and Technology
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    • v.3 no.1
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    • pp.176-182
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    • 2000
  • $360^{\circ}$ bending of Ti-6Al-4V large-diameter seamless tube(62.37 mm $OD {\times} 4.40mm$ wall thickness) has been achieved at room temperature without heating. The bending process comprised two steps : the first step is $360^{\circ}$ bending by an uniquely designed rotary bender allowing spring back, which is subsequently eliminated by the second or finishing step which comprised repeated bending processes by powered three roll bender, In odor to prevent collapse of tube during bending, Cerro $Tru^{TM}$(Trade name of a non-ferrous low melting point alloy)has been employed as a filler metal. The resultant ovality(out of roundness) obtained was 1.28%, as compared with 6~8% without applying Cerro $Tru^{TM}$.

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A Study on the Experimental Design of Tail stock with Consideration Thermal Expansion (열팽창을 고려한 심압대의 실험적 설계에 관한 연구)

  • 김경석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.123-129
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    • 2000
  • To make high accuracy cutting of long materials and a piston for the engines it must be necessary to keep the thermal stability of spindle and tail stock in CNC lathe. If a object is clamped at the ends the thermal expansion and cutting process generate the deflection of cutting objects. Especially in the case of a piston ring piston ovality and piston profile the influences of deflection are very serious. In order to solve the problems most of piston cutting are worked under simply support. However the prob-lems exist yet. Therefore this paper proposes the new structure of tail stock which can compensates the deflection.

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A Study on the Experimental design of Tail stock for High Precision Processing in Lathe (선삭에서 고정도 가공을 위한 심압대의 실험적 설계에 관한 연구)

  • 김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.361-366
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    • 2000
  • To make high precision cutting of long materials or a piston for the engines, it must be necessary to keep the stability of spindle and tail stock in CNC lathe. If a object is clamped at the ends, the thermal expansion and cutting generated in cutting process appear as the deflection of in cuttings objects. Especially, of a piston ring, piston ovality and piston profile, the influences are very serious. In order to solve the problems most of piston cutting are worked in simply support. However, the problems exist, yet.

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Effect of Heat Treatments on the Steel Tube Hydroformabillity (열처리 영향도에 따른 강관 하이드로포밍 성형성 분석)

  • Park, Kwang-Soo;Kim, Bong-Joon;Moon, Young-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.4
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    • pp.223-228
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    • 2005
  • Tube hydroforming provides a number of advantages over conventional stamping process, including fewer secondary operation, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength and stiffness. It can produce wide range of products such as subframe, engine cradle, and exhaust manifold. In this study, the effect of the heat treatment conditions such as post seam annealing (PSA) and bright annealing (BA) on the ovality and hydro-formability of steel tubes has been investigated. Hydroformabilities have been estimated by the bulging heights obtained at various processing parameters such as internal pressure, axial feeding and heat treatment conditions. The ovality and forming height are strongly influenced by material properties after heat treatments.