• Title/Summary/Keyword: Optimum maintenance cost

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Determining the Optimum Maintenance Period of the Steel Making Equipment Having Multiple Failure Types (다수의 고장유형을 갖는 제철설비의 최적 정비주기 산출)

  • Song, Hong-Jun;Jun, Chi-Hyuck
    • IE interfaces
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    • v.16 no.1
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    • pp.27-33
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    • 2003
  • The maintenance cost in K Steelworks has been continuously increased in proportion to the production cost. However, there seems to be a possibility of reducing cost through the optimization of maintenance actions. The failure types of the equipment in steelworks ate various with different failure cost. Thus the failure rate and cost of each type of failures should be considered simultaneously when the optimum maintenance period is to be determined. It is considered that the equipment undergoes periodic replacement and a specified number of incomplete preventive maintenance actions are performed during a replacement period. Assuming that the time to failure follows a Weibull distribution, the parameters of the failure rate are estimated using the maximum likelihood estimation. The optimal replacement period is determined to minimize the average cost per unit time. As the result of analysis it is suggested that the existing maintenance period for a hot-rolling equipment can be extended significantly.

Development of the Performance-Based Bridge Maintenance System to Generate Optimum Maintenance Strategy Considering Life-Cycle Cost (생애주기비용을 고려한 성능기반 교량 최적 유지관리 전략 수립 시스템 개발)

  • Park, Kyung-Hoon;Lee, Sang-Yoon;Hwang, Yoon-Koog;Kong, Jung-Sik;Lim, Jong-Kwon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.4
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    • pp.109-120
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    • 2007
  • In this study, a bridge maintenance system is developed to generate performance-based optimum maintenance strategy by considering the life-cycle cost. A multi-objective combinatorial optimization problem is formulated to generate a tradeoff maintenance scenarios which satisfies the balance among the conflicting objectives such as the performance and cost during the bridge lifetime and a genetic algorithm is applied to the system. By using the developed program, this study proposes a process of optimum maintenance scenario applying to the steel girder bridge of national road. The developed system improves the current methods of establishing the bridge maintenance strategy and can be utilized as an efficient tool to provide the optimum bridge maintenance scenario corresponding to the various constraints and requirements of bridge agency.

The developing optimum maintenance cost model for water pipe network by waterworks business characteristics (수도사업자의 경영환경을 고려한 상수도관망 적정 유지관리비 산정 모델 개발 연구)

  • Kim, Kibum;Kim, Changhwan;Shin, Hwisu;Seo, Jeewon;Hyung, Jinseok;Koo, Jayong
    • Journal of Korean Society of Water and Wastewater
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    • v.31 no.1
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    • pp.51-62
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    • 2017
  • For the asset management of a water pipe network, it would be necessary to understand the extent of the maintenance cost required for the water pipe network for the future. This study would develop a method to draw the optimum cost required for the maintenance of the water pipe network in waterworks facilities to maintain the aim revenue water ratio and to achieve the target revenue water ratio, considering the water service providers' waterworks condition and revenue water ratio comprehensively. This study conducted a survey with 96 water service providers as of the early 2015 and developed models to estimate the optimum maintenance cost of the water pipe network, considering the characteristics of the water service providers. Since the correlation coefficient of all the developed models was higher than 0.95, it turned out that it had significant reliability, which was statistically significant. As a result of applying the developed models to the actual water service providers, it was drawn that increasing revenue water ratio to more than a certain level can reduce the maintenance cost of the water pipe network by a great deal. In other words, it is judged that it would be the most efficient to secure the reliability of waterworks management by increasing the short-term revenue water ratio to more than a certain level and gradually increase the revenue water ratio from the long-term perspective. It is expected that the proposed methodology proposed in this study and the results of the study will be used as a basic research for planning the maintenance of water pipe network or establishing a plan for waterworks facilities asset management.

The Model to Generate Optimum Maintenance Scenario for Steel Bridges considering Life-Cycle Cost and Performance (강교량의 최적 유지관리 시나리오 선정 모델)

  • Park, Kyung Hoon;Lee, Sang Yoon;Kim, Jung Ho;Cho, Hyo Nam;Kong, Jung Sik
    • Journal of Korean Society of Steel Construction
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    • v.18 no.6
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    • pp.677-686
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    • 2006
  • In this paper, a more practical and realistic method is proposed to establish the lifetime optimum maintenance strategies of the deteriorating bridges considering the life-cycle performance as well as life-cycle cost. The genetic algorithm is applied to generate the set of maintenance scenarios that is the multi-objective combinatorial optimization problem related to lifetime performance and cost as separate objective functions, and the technique to select optimum tradeoff maintenance scenario is presented. Optimum maintenance scenarios could be generated not only at the individual member level but also at the system level of the bridge. Through the analytical results of applying the proposed methodology to the existing bridge, it is expected that the methodology will be effectively used to determine the optimum maintenance strategy for introducing a real preventive maintenance system and overcoming the limits of existing maintenance methods.

Optimum maintenance scenario generation for existing steel-girder bridges based on lifetime performance and cost

  • Park, Kyung Hoon;Lee, Sang Yoon;Yoon, Jung Hyun;Cho, Hyo Nam;Kong, Jung Sik
    • Smart Structures and Systems
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    • v.4 no.5
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    • pp.641-653
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    • 2008
  • This paper proposes a practical and realistic method to establish an optimal lifetime maintenance strategy for deteriorating bridges by considering the life-cycle performance as well as the life-cycle cost. The proposed method offers a set of optimal tradeoff maintenance scenarios among other conflicting objectives, such as minimizing cost and maximizing performance. A genetic algorithm is used to generate a set of maintenance scenarios that is a multi-objective combinatorial optimization problem related to the lifetime performance and the life-cycle cost as separate objective functions. A computer program, which generates optimal maintenance scenarios, was developed based on the proposed method using the life-cycle costs and the performance of bridges. The subordinate relation between bridge members has been considered to decide optimal maintenance sequence and a corresponding algorithm has been implemented into the program. The developed program has been used to present a procedure for finding an optimal maintenance scenario for steel-girder bridges on the Korean National Road. Through this bridge maintenance scenario analysis, it is expected that the developed method and program can be effectively used to allow bridge managers an optimal maintenance strategy satisfying various constraints and requirements.

Development of Bridge Maintenance Method based on Life-Cycle Performance and Cost (생애주기 성능 및 비용에 기초한 교량 유지관리기법 개발)

  • Park, Kyung Hoon;Kong, Jung Sik;Hwang, Yoon Koog;Cho, Hyo Nam
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.6A
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    • pp.1023-1032
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    • 2006
  • In this paper, a new method for the bridge maintenance is proposed to overcome the limit of the existing methods and to implement the preventive bridge maintenance system. The proposed method can establish the lifetime optimum maintenance strategy of the deteriorating bridges considering the life-cycle performance as well as the life-cycle cost. The lifetime performance of the deteriorating bridges is evaluated by the safety index based on the structural reliability and the condition index detailing the condition state. The life-cycle cost is estimated by considering not only the direct maintenance cost but also the user and failure cost. The genetic algorithm is applied to generate a set of maintenance scenarios which is the multi-objective combinatorial optimization problem related to the life-cycle cost and performance. The study examined the proposed method by establishing a maintenance strategy for the existing bridge and its advantages. The result shows that the proposed method can be effectively applied to deciding the bridge maintenance strategy.

Forecasting and Prolonging Method of Optimum Economic Life for Office Buildings using Life Cycle Cost (LCC분석에 의한 오피스건축물의 최적경제수명추정분석 및 장수명화에 관한 연구)

  • Yang Bong-Seog;Jeong Hee-Cheol;Kim Kyung-Rai
    • Korean Journal of Construction Engineering and Management
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    • v.2 no.4 s.8
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    • pp.135-143
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    • 2001
  • The purpose of this study is to estimate and analyze the optimum economic life of office buildings in consideration of their LCC (Life Cycle Cost), and thereby, explore the ways to manage the outlived office buildings economically. In estimating the economic life, initial investment cost and maintenance cost are taken into due consideration. For this study, those office buildings in Yeouido and Mapo region were sampled. The surveyed details were reduced to unit area to calculate a unit value, and then, their optimum economic life was estimated using LCC. Five alternatives for management of outlived office buildings were compared in terms of reconstruction or rehabilitation cost.

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Optimum Periodic Preventive Maintenance Time for a System with Imperfect Maintenance (불완전보전을 고려한 시스템의 최적 정기 예방보전 시기)

  • 정영배
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.32
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    • pp.221-226
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    • 1994
  • Almost preventive maintenance policies assumed that the system after pm has failure rate as before pm with probability p and as good as new with probability 1-p. This paper considers the s-expected cost of the model with imperfect periodic preventive maintenance that increasing minimal repair costs at failure and obtains the optimum periodic preventive maintenance time. Numerical example are shown in which the failure time of the system has gamma distribution.

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The optimum specifications and design of distributive transformers (배전용 변압기의 합리적인 사양과 그 설계법)

  • 이승원
    • 전기의세계
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    • v.14 no.4
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    • pp.8-17
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    • 1965
  • Firstly, this study has analyzed the following factors affecting the optimum specifications and design of distributive transformers: 1. Facilities installation cost per unit power output. 2. Facilities operating & maintenance cost per unit power output. 3. Production cost per unit power output. 4. Load factor. 5. Loss factor. Secondly, it has clarified the relations between the following factors and the specifications and design of distributive transformers; 1. No-load loss., 2. Load loss., 3. Voltage regulation., 4. Exciting current. Finally, it has determined the method of the most economic design for the transformers using the above factors and relations, and, for optimum the illustrative purpose, suggested their optimum specifications, way of evaluation, and merits by means of typical example.

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Developing an Optimum Equipment Model for Agricultural Reservoir Considering Beneficiary (수혜 인원을 고려한 농업용 저수지의 최적 정비 모델 개발)

  • Kim, Si-Woon;Kim, Jong-Ok;Park, Seong-Ki;Jung, Nam-Su;Jang, Woo-Seok;Lee, Sae-Hee;Choi, Won
    • Journal of The Korean Society of Agricultural Engineers
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    • v.50 no.6
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    • pp.75-81
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    • 2008
  • The purpose of this study was to develop an optimum equipment model considering various objective functions and variables of agricultural reservoir. Traditional optimum function for feasibility assessment is based on economic benefit, but we tried new approach of feasibility assessment based on the number of beneficiary. The data of Yuraimi reservoir and Yongbong reservoir in Yesan-gun such as numbers of related people, construction costs, safe diagnosis have been gathered for applying developed model. Data are used for determining optimum strategy with restricted cost. For verifying results of optimum maintenance, real maintenance data of Yuraimi reservoir were compared with simulated strategy. Results show that simulated maintenance strategies are 3 times more effective than real maintenance data.