• 제목/요약/키워드: Optimum forming Condition

검색결과 107건 처리시간 0.112초

평면 변형 하에서의 비정상 이상 공정 이론 (Non-steady Ideal Forming in Plane Strain)

  • 정관수;이원오
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 춘계학술대회 논문집
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    • pp.66-69
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    • 2002
  • In the ideal forming theory(1), which has been deviously developed as a direct method for optimizing forming process, material elements are required to deform following the minimum plastic work path (or the proportional true strain path). Besides the general theory(2,3), specific ideal forming theories have been developed for membrane sheet forming(4) as well as two-dimensional steady bulk forming(5-7). In this work, the ideal forming theory was successfully applied for non-steady bulk forming under the plane strain condition. Here, the shape change complying with the minimum plastic work path, was effectively described by developing a numerical code based on the characteristic method. Numerical results obtained for a specific industrial part also include the optimum pre-forming shape and its evolving shape change to the final shape as well as the boundary traction history.

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유한요소법을 이용한 초소성 성형/확산접합 공정 설계 (Superplastic Forming /Diffusion Bonding Processes Design Using a Finite Element Method)

  • 홍성석;이종수;김용환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.155-161
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    • 1995
  • Superplastic forming/diffusion bonding(SPF/DB) processes are analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted using two-node line element based on membrane approximation for plane strain shapes. Material behavior during SPF/DB of the integral structures with complicated shapes are investigated. The tying condition is employed for the analysis inter-sheet contact problems. A movement of rib structure is successfully prodicted during the forming.

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크랭크 프레스와 유압 프레스에서 스테인리스 강판의 온간 드로잉성 비교 (Comparison of Warm Deep Drawability of Stainless Steel Sheet Between Crank Press and Hydraulic Press)

  • 김종호;최치수;나경환
    • 소성∙가공
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    • 제4권4호
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    • pp.345-352
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    • 1995
  • Warm deep drawing for optimum forming conditions to give the maximum drawing depth is investigated and compared with the results from experiments performed at room temperature. Experiments which draw square cups of STS 304 stainless steel sheet under the constant lubrication condition of teflon film are made both in a crank and hydraulic press for two kinds of specimens. The maximum drawing depth at warm forming condition reaches 1.4 times the drawing depth at room temperature in a crank press, whereas 1.6 times in a hydraulic press, and also more uniform distribution of thickness in case of warm deep drawn cup is observed. The effects of other factors on formability, such as forming temperature, speed of press and cooling of punch are examined and discussed.

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유한요소해석을 이용한 Mg 합금 판재 성형 공정 변수 분석 (FEM analysis for process variables in sheet metal forming for Mg alloy)

  • 이영선;권용남;이정환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1082-1086
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    • 2004
  • Since the sheet forming of Mg alloy has many difficulties due to the low formability, many forming conditions need to be selected properly. Especially, the process variables should be investigated to increase the formability, such as, forming temperature. In this paper, the effects of forming process variables has been investigated using the bending and deep drawing process. A simple U-bending designed for mobile part could be formed in room temperature and springback amounts are surveyed. On the other hand, square cup part couldn't be formed in room temperature due to the low formability. Therefore, the effects of forming temperature are investigated in deep drawing process for square cup part. As a experimental and FEM results, the optimum forming temperature is presence and formability in a higher temperature is less than that of lower temperature. Above experimental results are compared with the FEM analysis and well coincided with the experimental results. Therefore, more detail investigations could be progressed to select more appropriate process conditions by the FEA.

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Processing and mechanical property evaluation of maize fiber reinforced green composites

  • Dauda, Mohammed;Yoshiba, Masayuki;Miura, Kazuhiro;Takahashi, Satoru
    • Advanced Composite Materials
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    • 제16권4호
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    • pp.335-347
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    • 2007
  • Green composites composed of long maize fibers and poly $\varepsilon$-caprolactone (PCL) biodegradable polyester matrix were manufactured by the thermo-mechanical processing termed as 'Sequential Molding and Forming Process' that was developed previously by the authors' research group. A variety of processing parameters such as fiber area fraction, molding temperature and forming pressure were systematically controlled and their influence on the tensile properties was investigated. It was revealed that both tensile strength and elastic modulus of the composites increase steadily depending on the increase in fiber area fraction, suggesting a general conformity to the rule of mixtures (ROM), particularly up to 55% fiber area fraction. The improvement in tensile properties was found to be closely related to the good interfacial adhesion between the fiber and polymer matrix, and was observed to be more pronounced under the optimum processing condition of $130^{\circ}C$ molding temperature and 10 MPa forming pressure. However, processing out of the optimum condition results in a deterioration in properties, mostly fiber and/or matrix degradation together with their interfacial defect as a consequence of the thermal or mechanical damages. On the basis of microstructural observation, the cause of strength degradation and its countermeasure to provide a feasible composite design are discussed in relation to the optimized process conditions.

새송이버섯 biomass를 위한 최적배양 조건 (Culture Condition for Biomass of Pleurotus eryngii)

  • 김명욱;권오준;우희섭;조영제
    • Applied Biological Chemistry
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    • 제50권1호
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    • pp.1-5
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    • 2007
  • 새송이버섯의 biomass를 위한 최적조건을 규명한 결과, 균사체 spot 배양을 위한 최적 조건은 PDA배지를 사용하여 24$^{\circ}C$에서 18일 배양 시 최적인 것으로 판단하였으며, 새송이버섯 균사체 Biomass를 위한 bioreactor의 배양 최적조건은 PDMP배지를 사용하여 pH 5.5, 18$^{\circ}C$에서 27일 배양시 reactor의 반응은 최적의 상태를 나타낼 수 있을 것이라 판단되었다. 최적조건에서 bioreactor를 이용한 새송이버섯 균사체의 인공적인 대량 배양이 가능하였으며, bioreactor에서 대량 인공 배양된 균사체를 이용한 새송이버섯 재배 시, 자실체가 형성되어 새송이버섯의 대량생산을 위한 biomass가 가능하였다.

열간가스성형 공법을 이용한 알루미늄 리어 서브프레임 제조기술 개발 (Development of Manufacture Technology on Aluminum Rear Subframe by Hot Air Forming Method)

  • 김병년;이기동;손제영;김헌영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.222-225
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    • 2008
  • Due to new requirements of the automotive industry, concerning lightweight and non-corroding construction, new production methods, The Hot Air Forming process of aluminum alloys are of special interest. The disadvantage of aluminum alloy is the poorer formability compared to steel. The Hot Air Forming process is one of the forming process receiving recent attention. In the current study, Fabrication of aluminum rear subframe has been attempted using seam and seamless aluminum tubes. On the base of hot workability of the extruded tube and PAM-STAMP simulation results, Optimum condition for fabricating aluminum rear sub(lame parts by Hot Air Forming could be determined.

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유동성형을 이용한 중공형 부품 제조공정 개발 (Development of Flow Forming Process for Hollow Shaped Parts from Seamless Steel Tube)

  • 권용남;김상우;김봉준;박은수;차달준
    • 소성∙가공
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    • 제20권8호
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    • pp.611-618
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    • 2011
  • Flow forming is an incremental forming process in which rollers are used to form cylindrical parts with repeated turning of both roller and starting material. Both sheet and tube can be used as the starting material. The process is highly useful for producing hollow shaped parts from a tube, with the benefit of the average strain in the final shape being significantly lower than that from a sheet material. In the present study, the flow forming process was studied and optimized for producing a hollow shaped part from seamless steel tube by both experiment and numerical analysis. Upon considering the difficulty of forming seamless steel sheet, the thickness reduction was distributed over several tool paths. In the end, an optimum process condition was attained, and the experiment verified the simulation results.

편칭조건이 가공용 냉연강판의 신장플랜지 성형성에 미치는 영향 (Effect of Punching Conditions on the Stretch Flange Formability of Cold rolled Steels for Deep Drawing)

  • 전영우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.161-164
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    • 1999
  • In order to investigate the effect of punching condition on the stretch flange formability of sheet for deep drawing hole expansion tests at various edge condition were done. Edge conditions were changed by altering tool clearances artifical defects grinding and deburring. For a determination of optimum edge condition of side panel of automobile punched section analysis and forming results were studied and the laboratory test results were used. In case of considered side panel tool clearance should be less than 15% and punched edge should be uniform without defects for safe forming

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크랭크 프레스와 유압 프레스에서 스테인리스 강판의 온간 드로잉성 비교 (Comparison of Warm Deep Drawability of Stainless Sheet Between Crank Press and Hydraulic Press)

  • 김종호;최치수;나경환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.178-185
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    • 1995
  • Warm deep drawing for optimum forming conditions to give the maximum drawing depth is investigated and compared with the results at room temperature. Experiments which draw square cups of STS 304 stainless steel sheet under the constant lubrication condition of teflon film made both in a crank and hydrqulic press for two kinds of specimens . The maximum drawing depth at warm forming condition reaches 1.4 times the drawing depth at room temperature in a crank press, whereas 1.6 times in a hydrqulic press, and also more uniform distribution of thickness in case of warm deep drawn cup is observed. The effects of other factors on formability , such as forming temperature, speed of press and cooling of punch are examinnied and discussed.

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