• Title/Summary/Keyword: Optimum cutting conditions

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Diamond turning of pick-up lens for optical application (광 정보저장용 픽업 렌즈의 다이아몬드 터닝 가공)

  • 박순섭;김대중;이봉주;김상석;김정호;유영문;김주하
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.525-528
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    • 2003
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra. aspherical form error 0.5 ${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied for PMMA. but not satisfied for PC.

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The Characteristics of Ultra Precision Machining of Optical Crystal (광학소자의 초정밀절삭 특성에 관한 연구)

  • 김주환;박원규;김건희;원종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.529-532
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    • 2003
  • Machining technique for optical crystals with single point diamond turning tool is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. Optical crystals have found more and more important applications in the field of modern optics. Optical crystals are mostly brittle materials of poor machinability. The traditional machining method is polishing which has many shortcomings such as low production efficiency. poor ability to be automatically controlled and edge effect of the workpiece. The purpose of our research is to find the optimum machining conditions for ductile cutting of optical crystals and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials. As a result. the surface roughness is good when spindle speed is 200m/min. and teed rate is small. The influence of depth of cut is very small.

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Development of a CAD/CAM System for Marine Propeller (프로펠러 가공 전용 CAD/CAM 시스템 개발)

  • Jeon, Yong-Tae;Yun, Jae-Ung;Park, Se-Hyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.53-61
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    • 2000
  • The manufacture of a marine propeller typically requires long lead time to generate 5-axis tool path. Hence it may take several weeks to manufacture a satisfactory propeller with a general purpose CAD/CAM system. In this research a dedicated 5-axis CAD/CAM system for machining marine propellers has been developed, The system employs various methods to enhance the productivity : interference-free tool path generation employing check vectors and optimum cutter size determinants. In addition an iterative NURBS modeling technique is used to improve the accuracy of the modeled surface and effective cutting conditions are determined and recommended empirically to increase the productivity. The proposed CAD/CAM system has been implemented with C++ and OpenGL graphic library on the Windows system. The system validation and sample results are also given and discussed.

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A study on the linear motor feed flexible disk grinding system (리니어모터 이송 유연성 연삭가공 시스템에 관한 연구)

  • 유송민;최명진;신관수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.309-314
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    • 2004
  • A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition. Two axis control results were displayed showing better performance with higher trajectory error for larger training epoch.

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Development of a Plate Manufacturing CAD/CAM Program for a Optimal Layout and Distributed Control System

  • Kim, Hun-Mo
    • Journal of Mechanical Science and Technology
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    • v.14 no.10
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    • pp.1089-1103
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    • 2000
  • A Problem of relevant interest to some industries is that of obtaining optimum two-dimensional layout. To solve this provlem, one is given a number of rectangular sheets and an order for a specified number of each of certain types of two-dimensional regular and irregular shapes. The aim is to cut the the shapes out of the sheets in such a way as to minimize the amount of waste produced. A DCS (Distributed Control System) is an integrated system which applies the decentralization concept to a control system handling both sequential and analog control. A DCS performs many operations such as data gathering, data processing, data storing and monitoring the operatin conditions for the operator. IN this paper, we propose a genetic algorithm based on rotation parameters from which the best pattern of layout is found as well as a layout method for better performance time. A DCS for the plate cutting process system, which is performed by a virtual system, is also identified.

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A Study on the Characteristics on Ultra Precision Machining of Al6061-T651 (Al6061-T651의 초정밀 절삭특성에 관한 연구)

  • Kim, Geon-Hee;Yang, Sun-Cheol;Park, Yo-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.43-48
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    • 2005
  • This paper is described about the technique of ultra-precision machining for an aerospace aspheric mirror. The reflection mirror system generates parallel beams inside a thermal vacuum chamber. A 200mm diameter aspheric mirror was fabricated by SPDTM. Aluminum alloy as mirror substrates is known to be easily machined, but not polishable due to its ductility. Aspheric large reflector without a polishing process, the surface roughness of 10nm Ra, and the form error of ${\lambda}/2$ (${\lambda}$=632.8nm) for reference curved surface 200mm has been required. The purpose of this research is to find the optimum machining conditions for cutting reflector using Al6061-T651 and apply the SPDTM technique to the manufacturing of ultra precision optical components of Al-alloy aspheric reflector.

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Pick-up Lens Manufacturing for Optical application using Diamond Turning Process (다이아몬드 터닝가공을 이용한 광정보저장용 픽업렌즈 제작)

  • Kim, J.H.;Kim, S.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.04a
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    • pp.47-51
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    • 2004
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra, aspherical form error 0.5 ${\mu}m$ P-V for aspherical lens of optical data storage device are satisfied for PMMA, but not satisfied for PC.

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Peeling Operations of Root Vegetables: Potato, Sweet Potato and Carrot (근채류(감자, 고구마, 당근)의 탈피조작)

  • Lee, Cherl-Ho;Lee, Soon-Woo
    • Korean Journal of Food Science and Technology
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    • v.16 no.3
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    • pp.329-335
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    • 1984
  • The effect of peeling methods, spherecity and weight of potatoes and carrots on the peeling efficiency were investigated. The changes in the surface texture by peeling were estimated by Rheometer and were related to the changes in the microstructure. The optimum mechanical peeling conditions using abrasion type rotary peeler were 90 sec. at 300 rpm for potatoes, 70 sec. at 300 rpm for sweet potatoes and 60 sec. at 300 rpm for carrots. The peeling loss was influenced by the sphericity and weight of the sample. The optimum conditions for alkali peeling were 90 sec. immersion in boiling 10% NaOH solution for potatoes, 300 sec. in boiling 10% NaOH solution for sweet potatoes and 60 sec. in boiling 6% NaOH solution for carrots. Severe damage of surface structure was noticed by alkali peeling, demonstrated by denaturation of starch granules in the cell. The structural damage observed by microscope was related to the reduction of cutting force after peeling.

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Theoretical analysis of power requirement of a four-row tractor-mounted radish collector

  • Khine Myat Swe;Mohammod Ali;Milon Chowdhury;Md Nasim Reza;Md Ashrafuzzaman Gulandaz;Sang-Hee Lee;Sun-Ok Chung;Soon Jung Hong
    • Korean Journal of Agricultural Science
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    • v.49 no.4
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    • pp.729-748
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    • 2022
  • Development of radish collectors may enhance radish production and promote upland crop mechanization in the Republic of Korea. Theoretical analysis of power is crucial to ensure the optimum design of agricultural machinery. The aim of the present study is to analyze theoretically the power requirement of a tractor-mounted radish collector under development and to propose design guidelines. The important components of the radish collector were belt-type conveyors, three hydraulic motors, and a direct current (DC) winch motor to operate the total radish collecting process. Theoretical equations were used to calculate the hydraulic motor's power, winch motor power, and draft power at loaded and unloaded conditions. A variety of tractors (44 - 74 kW) and different soil characteristics (hard, firm, tilted, and sandy) were considered to investigate the appropriate drawbar power. Variations of the power requirement of the tractor-mounted radish collector were observed due to modifications of the design parameters. The required hydraulic power of the stem cutting conveyor, stem cutting blade, and transfer conveyor of the radish collector were 0.23 and 0.24, 0.18 and 0.19, and 0.19 and 0.22 kW under unloaded and loaded conditions, respectively. The maximum draft power was calculated as 0.89, 1.07, 1.25, and 1.61 kW at a 30° tilted angle for hard, firm, tilted, and sandy soil, respectively. The calculation showed 2.07 kW DC power was required for unfolding or folding the stem-cutting conveyor. A maximum power of 4.78 kW was prescribed for conducting the whole process of the tractor-mounted radish collector. The analysis of power introduced in this study will be helpful to select the appropriate design parameters for the successful development of a tractor-mounted radish collector.

A study on the optimum cutter spacing ratio according to penetration depth using decision tree-based and SVM regressions (의사결정나무 기반 회귀분석과 SVM 회귀분석을 이용한 커터 관입깊이에 따른 최적 커터간격 비 연구)

  • Lee, Gi-Jun;Ryu, Hee-Hwan;Kwon, Tae-Hyuk
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.5
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    • pp.501-513
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    • 2020
  • Cutter cutting tests for the cutter placement in the cutter head are being conducted through various studies. Although the cutter spacing at the minimum specific energy is mainly reflected in the cutter head design, since the optimum cutter spacing at the same cutter penetration depth varies depending on the rock conditions, studies on deciding the optimum cutter spacing should be actively conducted. The machine learning techniques such as the decision tree-based regression model and the SVM regression model were applied to predict the optimum cutter spacing ratio for the nonlinear relationship between cutter penetration depth and cutter spacing. Since the decision tree-based methods are greatly influenced by the number of data, SVM regression predicted optimum cutter spacing ratio according to the penetration depth more accurately and it is judged that the SVM regression will be effectively used to decide the cutter spacing when designing the cutter head if a large amount of data of the optimum cutter spacing ratio according to the penetration depth is accumulated.