• 제목/요약/키워드: Optimum cutting conditions

검색결과 144건 처리시간 0.025초

엔드밀 가공의 정밀도 향상을 위한 최적정삭여유에 관한 연구 (A Study on the Optimum Finish Allowance for Machining Accuracy Improvement in the End Milling Processes)

  • 최종근;김형선;김성초
    • 한국공작기계학회논문집
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    • 제13권3호
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    • pp.8-15
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    • 2004
  • A significant error in the end milling processes is generated due to using slender tools of which the strengths are not sufficient. In order to obtain the desired machining accuracy, therefore, it is general that at first the rough cut is implemented, then the finish cut is followed. The rough cut eliminates large volume and the finish cut does the remained part. This remaining portion after the rough cut is called as the finish allowance. Larger finish allowances make it hard to get precise dimensions at a following finish cut. Smaller finish allowances are helpful for good dimension, but it sometimes is responsible for inferior surface qualities and over cuts. This study suggests a guidance for the optimum finish allowance for machining accuracy improvement, in which the rough cuts are regulated to remain the desired margins without any over cuts. Some experiments were carried out with various cutting conditions including the change of tool strengths and depth of cuts, and also extended to up millings as well as down millings.

WC-Co의 고품위 평면 연삭가공 (Surface grinding of WC-Co with high quality)

  • 허성중;강재훈;김원일
    • 한국정밀공학회지
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    • 제11권5호
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    • pp.42-55
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    • 1994
  • Presently, abrasive processing is on eof several methods for cutting and grinding brittle materials, and high quality in dimensional accuracy and surface roughness are often required as a structural components, therefore most of them has to be ground. In manufacturing of tungsten-carbide components, grinding by diamond wheel is usually adopted in order to provide configurational and dimensional accuracy to the components. The present study proposes the experi- mental research of optimum condition to the high quality surface grinding of the WC-Co material using diamond abrasive wheel in order to minimize the damage on the ground surface and to pursue the precise dimension by conventional grinding machine. Brief investigation is carried out to decrease the dressing is constant, theoretical grinding effect such as machining precision is changed according to the speed of workpiece. Accordingly, normal and tangential grinding forces, which are Fn, Ft were analyzed for the machining processes of WC-Co material to obtain optimum grinding conditions, 3-point bending test is carried out to check machining damage on the ground surface layer, which is one of sintered brittle materials.

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고구마 줄기묘의 원동육묘 적정조건 (Optimum Culture Conditions of Sweetpotato Stem Cut for Shoot-transplant Production during Winter)

  • 안영섭;정병춘;정미남;오용비;송연상;민경수;강윤규
    • 한국작물학회지
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    • 제45권6호
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    • pp.382-386
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    • 2000
  • 본 연구는 고구마 수확시기에 줄기를 예취하여 월동 재배할 수 있는 조건을 구명하여 이듬해에 본포 삽식묘로 활용함으로서 씨고구마의 저장, 파종 및 묘 생산에 소요되는 노력과 비용을 절감하고자 시험을 수행하였던 바 다음과 같은 결과를 얻었다. 1. 줄기묘의 월동재배를 위해서는 터널피복처리에 의해 생존이 가능하였으며 적정 재식시기는 10월 중순이었다. 2. 줄기묘의 재식밀도는 10$\times$3cm(333주/$m^2$)가 적정하였다 3.줄기묘의 겨울철 생육을 위해서는 최저 5$^{\circ}C$이상이 필요하였다. 4. 줄기묘의 묘수는 씨고구마에 의해 생산된 묘수에 비해 적었으나 줄기묘의 조기 증식에 의해 묘수를 증가시킬 수 있었다. 5. 줄기묘의 본포 수량성은 씨고구마묘와 차이를 보이지 않았다. 6. 품종간에는 줄기묘의 월동 후 생존율에 큰 차이를 보이지 않았다.

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리니어모터 이송 유연성 연삭가공 시스템에 관한 연구 (A study on the linear motor feed flexible disk grinding system)

  • 유송민
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.381-386
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    • 2004
  • A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. A known process model methodologies has been used to fomulate processed surface profiles. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition.

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적외선 카메라용 반사경의 초정밀 절삭특성에 관한 연구 (A Study on the Characteristics on Ultra Precision Machining of IR Camera Mirror)

  • 양순철;김건희;김효식;신현수;원종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.444-447
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    • 2005
  • This paper is described about the technique of ultra-precision machining for a infrared camera aspheric mirror. A 200 mm diameter aspheric mirror was fabricated by SPDTM. Aluminum alloy as mirror substrates is known to be easily machined, but not polishable due to its ductility. Aspheric large reflector without a polishing process, the surface roughness of 5 nm Ra, and the form error of $\lambda/2\;(\lambda=632.8 nm)$ for reference curved surface 200 mm has been required. The purpose of this research is to find the optimum machining conditions for cutting reflector using A16061-T651 and apply the SPDTM technique to the manufacturing of ultra precision optical components of Al-alloy aspheric reflector.

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SPDT를 이용한 대구경 Collimation Reflector 가공 연구 (A study on the manufacture of Large Collimation Reflector using SPDT)

  • 김건희;홍권희;김효식;박지영;박순섭;원종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.897-900
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    • 2002
  • The collimation mirror will be used for thermal vacuum testing of spacecraft. The reflection mirror system to generate parallel beam inside the thermal vacuum chamber. A 600mm diameter aspheric Collimation mirror was fabricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machining, but not polishable due to its ductility. Aspheric large collimation reflector without a conventional polishing process, the surface roughness of 10nmRa, and the from error of $\lambda/2 ~\lambda/4(\lambda$ =632.8 nm) for reference curved surface 600 mm has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of A16061-T651 and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

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다이아몬드 터닝머신을 이용한 알루미늄반사경의 절삭특성 (A Study of Aluminum Reflector Manufacturing in Diamond Turning Machine)

  • 김건희;고준빈;김홍배;원종호
    • 한국공작기계학회논문집
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    • 제11권4호
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    • pp.1-5
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    • 2002
  • A 110 m diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fsbricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an A1 substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632.8nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated A1 alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

스테인레스 강의 미세구멍 드릴링 기술 연구 (A Study on the Micro Hole Drilling of Stainless Steel)

  • 김형국;연규현;송성종
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1517-1521
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    • 2007
  • On this study, technical aspects were reviewed to drill a series of micro holes (${\phi}$0.10) over 200 within a few micron tolerance in diameter and position on the stainless steel material. Dedicated tools & jigs were designed and manufactured and optimum cutting conditions were found. On this micro hole drilling process, guide drill and step feeding were applied to help chip discharge, prevent drill breakage and finally improve the accuracy of positioning and roundness. The processing results indicated that most holes are distributed within a few micron tolerance in diameter and position intervals.

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초정밀가공기를 이용한 알루미늄반사경의 절삭특성 (A Study of Aluminum reflector manufacturing in diamond turning machine)

  • 김건희;도철진;홍권희;유병주;원종호;김상석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1125-1128
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    • 2001
  • A 110mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning(SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an Al substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated Al alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

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니켈기 초내열합금의 절삭성에 관한 연구 (Machining Characteristics of Ni-based Heat Resisting Alloy)

  • 강신호;김대은
    • 한국정밀공학회지
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    • 제15권4호
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    • pp.27-35
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    • 1998
  • Ni-based heat resisting alloys are commonly used for high temperature applications such as in aircraft engines and gas turbines. In this work, the machinability of Nimonic 263 alloy is investigated with respect to optimum tool type and cutting conditions for both continuous and discontinuous machining as well as weld region. Among the five types of tools tested, K25 tool experienced the least of damage in machining the weld region. Furthermore, despite their superior high temperature hardness, Si-Al-O-N and CBN tools peformed poorly in machining Nimonic 263.

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